409-35003
Rev B
5
of 9
When reading this manual, pay close attention to DANGER, CAUTION, and NOTE statements.
DANGER
Denotes an imminent hazard that my result in moderate or severe injury.
CAUTION
Denotes a condition that may result in product or equipment damage.
NOTE
Highlights special or important information.
NOTE
Dimensions in this customer manual are in metric units [with customary units in brackets]. Figures and illustrations are for
reference only and are not drawn to scale.
2.
RECEIVING AND INSPECTION
Each kit is thoroughly inspected during and after assembly. Prior to packaging and shipping a final series of
tests and inspections is made to ensure proper function of the tool. The following inspection should be
performed as a safeguard against potential problems generated in transit.
In a well-lighted area, carefully uncrate the tool kit and inspect each component as it is removed from
the crate.
Thoroughly inspect each component for evidence of damage that may occurred in transit. If any of the
components are damaged, file a claim against the carrier and notify TE immediately.
Keep this manual and all drawings and product samples with the tool for the benefit of operation and
maintenance personnel.
The crimping tool should be inspected at regularly scheduled intervals, depending on care, degree of operator
skill, the type and size of the product to be crimped, and environmental conditions. At a minimum, the tool
should be inspected after every 40 hours of use.
3.
USER INTERFACE INFORMATION (PRE-OPERATION TESTING)
3.1.
LED Indicators
White LED Work Light
The LED automatically turns on when the trigger is pulled. The indicator remains lit for ten seconds after
the trigger is released.
Red LED Indicator
The tool is equipped with a special circuit board incorporating several important features. These features
inform the user of the current status of the tool. The red LED signals in the cases given in Figure 4.
WHAT HAPPENS
WHAT IT MEANS
Red LED flashes for two seconds
The battery has been inserted in the tool
Red LED is lit constantly for 20 seconds at the end of the cycle
Battery charge is below 17 volts at the beginning of the cycle
Tool will not start. Red LED remains lit for 20 seconds after trigger is released Battery charge is below 16 volts at the beginning of the cycle
Tool will stop. Red LED remains lit for 20 seconds after the trigger is released
Battery voltage drops below 13 volts during the cycle
Tool will stop. The LED will flash for 20 seconds after the trigger is released
Motor current exceeds 20A during the cycle
Circuit has become hot
Figure 4
3.2.
Pressure Sensor
The tool is equipped with a pressure sensor that alerts the user of an incomplete crimp:
If the tool is manually retracted before completion of a crimp, the red LED will flash for two seconds
and an audible alarm will sound for two seconds.
If the tool is unable to reach the required crimp force, the red LED will flash for two seconds and an
audible alarm will sound until after the trigger is released.
NOTE
The tool has an on-board memory of previous crimp cycles and the cycle count. This information can be accessed and
downloaded onto a computer using USB adapter module 2217896-1.
