TE Connectivity 2394165-1, Instruction Sheet

Page: 6 / 8

408-35265
Rev A
6 of 8
7. INSPECTING THE CRIMP HEIGHT
Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a
crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed
information on obtaining and using crimp-height comparators can be found in Instruction Sheet
408-7424 .
1. Refer to Table 1 and select a wire (maximum size) for each crimp section listed.
2. Refer to section 5, CRIMPING, and crimp the contacts accordingly.
3. Using a crimp height comparator, measure the wire barrel crimp height listed in Table 2.

If the crimp height conforms to that shown in the table, the tool is considered dimensionally correct.

If not, adjust the tool. Refer to section 8, ADJUSTING THE RATCHET.
CAUTION
Do not use damaged product. If a damaged contact is evident, replace it. Do not re-terminate contacts.
Figure 4: Crimp height
1
Modified anvil
2
Position point on center of wire barrel opposite seam
3
Crimp height (see Table 2)
Table 2: Crimp height specifications
Die assembly
Wire size max
mm
2
[AWG]
Crimp section
(wire size markings)
Crimp height mm [in.]
2394165-2
0.87 [18] 18 AWG 1.04-1.14 [.041-.045]
0.50-0.75 [20] 20 AWG 0.94-1.04 [.037-.041]
0.35 [22] 22 AWG 0.75-0.85 [.0295-.0335]