background image

408-35207 

Rev

 A

 

of 8

 

3.

 

INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY 

1.  Open the tool handles and remove the two die retaining screws from the tool jaws (see Figure 1)

2.  Place the wire anvil and insulation anvil so that their chamfered sides and the marked surfaces face 

outward when mounted in the moving jaw of the tool frame. 

3.  Insert the two die retaining pins. 

4.  Insert the short die retaining screw through the jaw and through the anvil dies. Tighten the screw just 

enough to hold the die in place. Do not tighten the screw completely. 

5.  Place the wire crimper and insulation crimper so that the chamfered sides and the marked surface face 

outward when mounted in the stationary jaw of the tool frame. 

6.  Insert the two die retaining pins. 

7.  Insert the long die retaining screw through the jaw and through the crimper dies. Tighten the screw just 

enough to hold the die in place. Do not tighten the screw completely. 

8.  Carefully close the tool handles, making sure the anvil and crimper align properly. Continue closing the 

tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvil and crimper in 
place. Tighten both die retaining screws. 

9.  Place the locator assembly over the end of the long screw and position the locator assembly against 

the side of the tool jaw. 

10.  Place the nut onto the end of the long screw and tighten the nut enough to hold the locator assembly in 

place, while still allowing the locator blade to slide up and down. 

11.  To disassemble, close the tool handles until the ratchet releases. Remove the nut, the locator 

assembly, the two die retaining screws, and the four die retaining pins. Slide the anvil and crimper out 
of the tool jaws. 

NOTE 

The ratchet release has detents with audible clicks as the handles are closed. The ratchet releases on the sixth click. 

 

 

Summary of Contents for 2392570-1

Page 1: ...A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire barrel crimp height requirement for hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification Figure 1 SDE SA Commercial Hand Tool...

Page 2: ...se instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle a ratchet adjustment wheel and an emergency ratchet release The die set consists of a crimper upper die and an anvil lower die The tool frame holds a die assembly with one or more crimping chambers see Figure 1 Die retaining pins and die retaining screws are used to secure the dies in the ...

Page 3: ...d through the crimper dies Tighten the screw just enough to hold the die in place Do not tighten the screw completely 8 Carefully close the tool handles making sure the anvil and crimper align properly Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvil and crimper in place Tighten both die retaining screws 9 Place the locator assembly o...

Page 4: ...ct by the mating end insert the contact through the front of the tool and into the appropriate crimp section 3 Position the contact so that the U of the wire barrel faces the top of the tool Place the contact up into the nest so that the wire barrel is against the spring loaded locator CAUTION Make sure that both sides of the wire barrel are started evenly into the crimping section Do not attempt ...

Page 5: ... assembly 3 Place a contact with wire into the proper nest and close the handles until the ratchet reaches the sixth click or until the contact support touches the contact 4 Move the contact support as required to eliminate the bending of the contact 5 Tighten the screw and close the handles until the ratchet releases 6 Remove and inspect the contact 7 Make another sample crimp If the contact is s...

Page 6: ...p height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not the tool must be adjusted Refer to Section 7 ADJUSTING THE RATCHET CAUTION Do not use damaged product If a damaged contact is evident replace it Do not re terminate contacts Figure 4 Crimp height 1 Modified anvil 2 Po...

Page 7: ...recommended crimp height the tool or die set must be replaced See Section 9 REPLACEMENT AND REPAIR Figure 5 Ratchet adjustment 1 Adjustment screw 2 Ratchet adjustment wheel 8 MAINTENANCE AND INSPECTION 8 1 Maintenance Remove dust moisture and other contaminants with a clean soft brush or soft lint free cloth Do not use objects that could damage the dies or tool When the tool is not in use keep the...

Page 8: ... order parts through your TE representative You can also order parts by any of the following methods Go to TE com and click the Shop TE link at the top of the page Call 800 522 6752 Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 10 REVISION SUMMARY Revisions to this instruction sheet include Initial ...

Reviews: