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408-35183 

Rev

 A

 

of 8

 

1.

 

INTRODUCTION 

SDE-SA Commercial Hand Tool Assembly 2063624-X for the MCP 2.8 Terminal is the tool and die set shown 
in Figure 1. The tool consists of the SDE-SA Frame Assembly 9-1478240-0 (instruction shee

408-8851

) and 

the die assembly listed in Figure 1. This tool is used to crimp the terminal part numbers listed in Table 1. 

Table 1: Crimping specifications 

Crimp tooling 

Terminal 

P/N 

Cable 

Wire insulation mm [in.] 

SDE-SA 

tool 

Die assembly 

only 

Wire size 

mm

2

 

Number of 

conductors 

Diameter 

Strip 

length 

2063624-1 

2063624-2 

967716 

1.0 

1.90-2.10 [.075-.083] 

0.75 

1.70-1.90 [.067-.075] 

0.50 

1.40-1.60 [.055-.063] 

NOTE 

Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not 
drawn to scale. 

Read these instructions thoroughly before crimping connectors. 

2.

 

DESCRIPTION 

The tool frame features two jaws, a handle, a ratchet adjustment wheel, and an emergency ratchet release. 
The die set consists of a crimper (upper die) and an anvil (lower die). The tool frame holds a die assembly with 
three crimping chambers (see Figure 1). Die retaining pins and die retaining screws are used to secure the dies 
in the tool frame. 

The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool 
has completed the cycle and does not release until the handles have been 

fully

 closed, unless the emergency 

ratchet release is rotated to manually release the ratchet. The adjustment wheel controls the amount of handle 
pressure exerted on the dies during the crimping procedure. 

CAUTION 

The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. 

Do not

 re-

adjust the ratchet unless you have verified that the crimp height is incorrect (see section 7, ADJUSTING THE RATCHET). 

 

 

Summary of Contents for 2063624-1

Page 1: ...A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire barrel crimp height requirement for hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification Figure 1 SDE SA Commercial Hand Tool...

Page 2: ...fore crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle a ratchet adjustment wheel and an emergency ratchet release The die set consists of a crimper upper die and an anvil lower die The tool frame holds a die assembly with three crimping chambers see Figure 1 Die retaining pins and die retaining screws are used to secure the dies in the tool frame The tool features a ratc...

Page 3: ...d through the crimper dies Tighten the screw just enough to hold the die in place Do not tighten the screw completely 8 Carefully close the tool handles making sure the anvil and crimper align properly Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvil and crimper in place Tighten both die retaining screws 9 Place the locator assembly o...

Page 4: ... the mating end insert the contact through the front of the tool and into the appropriate crimp section 3 Position the contact so that the U of the wire barrel faces the top of the tool Place the contact up into the nest so that the wire barrel is against the spring loaded locator CAUTION Make sure that both sides of the wire barrel are started evenly into the crimping section Do not attempt to cr...

Page 5: ...tor assembly 3 Place a contact with wire into the proper nest and close the handles until the ratchet reaches the sixth click or until the contact support touches the contact 4 Move the contact support as required to eliminate the bending of the contact 5 Tighten the screw and close the handles until the ratchet releases 6 Remove and inspect the contact 7 Make another sample crimp If the contact i...

Page 6: ...ngly 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not adjust the tool Refer to Section 7 ADJUSTING THE RATCHET CAUTION Do not use damaged product If a damaged contact is evident replace it Do not re terminate contacts Figure 4 Crimp height 1 Modified a...

Page 7: ...m to the recommended crimp height replace the tool or die set See Section 9 REPLACEMENT AND REPAIR Figure 5 Ratchet adjustment 1 Adjustment screw 2 Ratchet adjustment wheel 8 MAINTENANCE AND INSPECTION 8 1 Maintenance Remove dust moisture and other contaminants with a clean soft brush or soft lint free cloth Do not use objects that could damage the dies or tool When the tool is not in use keep the...

Page 8: ...ve You can also order parts by any of the following methods Go to TE com and click the Shop TE link at the top of the page Call 800 522 6752 Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 10 REVISION SUMMARY Revisions to this instruction sheet include Initial release ...

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