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408-10205 

Rev

 C

 

of 9

 

1.

 

INTRODUCTION 

SDE Crimp Commercial Hand Tool Assembly 2031676-1 for the MINI MIC Receptacle and Tab contacts

 

is the 

tool and die set shown in Figure 1. The tool consists of the SDE Crimp Frame Assembly 2362810-1 (instruction 
sheet 

408-35143

) and the die assembly listed in Figure 1. This tool is used to crimp the terminal part numbers 

listed in Table 1. 

Table 1: Crimping specifications 

Crimp tooling 

Terminal P/N 

Cable 

Wire insulation mm [in.] 

SDE-SA tool 

Die assembly 

only 

Wire size  

mm

2

 [AWG] 

Number of 

conductors 

Diameter 

Strip length 

2031676-1 

2031676-2 

183024-1 
183025-1 
282109-1 
282110-1 

1.5 [15.5] 

1.8-3.3 [.071-.130] 

3.0-3.5 [.118-.138] 

1.0 [17] 

0.75 [18.5] 

183035-1 
183036-1 
282403-1 
282404-1 

0.3-0.6 [22-20] 

1.4-1.7 [.055-.067] 

NOTE 

Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not 
drawn to scale. 

Read these instructions thoroughly before crimping connectors. 

2.

 

DESCRIPTION 

The tool frame features two jaws, a handle, and a ratchet adjustment wheel. The die set consists of a crimper 
(upper die) and an anvil (lower die). The tool frame holds a die assembly with four crimping chambers (see 
Figure 1). Die-retaining spring pins and screws are used to secure the dies in the tool frame. 

The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool 
has completed the cycle and does not release until the handles have been 

fully

 closed. The adjustment wheel 

controls the amount of handle pressure exerted on the dies during the crimping procedure. 

CAUTION 

The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. 

Do not

 re-

adjust the ratchet unless you have verified that the crimp height is incorrect (see section 8, ADJUSTING THE RATCHET). 

 

 

Summary of Contents for 2031676-1

Page 1: ...ions A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire...

Page 2: ...inches in brackets Figures are for reference only and are not drawn to scale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle and...

Page 3: ...and through the crimper dies Tighten the screw just enough to hold the dies in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align pro...

Page 4: ...e mating end insert the contact through the front of the tool and into the appropriate crimp section 6 Position the contact so that the U of the wire barrel faces the top of the tool 7 Insert the cont...

Page 5: ...t the contact 6 Make another sample crimp If the contact is still bent during crimping repeat the adjustment procedure Figure 3 and proceed as follows 7 Make a sample crimp and determine whether the c...

Page 6: ...408 10205 Rev C 6 of 9 3 Die assembly for reference only...

Page 7: ...a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not adjust the...

Page 8: ...lock screw Figure 5 2 Rotate the adjustment wheel If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp height is smaller than r...

Page 9: ...secured Inspect the crimping chambers of the die assembly for flattened chipped worn or broken areas If damage or abnormal wear is evident replace the tool or dies Refer to section 10 REPLACEMENT AND...

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