TCS US5182 Installation Manual Download Page 3

2800 Laura Lane  •  Middleton, WI 53562  |  800.288.9383  |  www.tcsbasys.com  

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Introduction

Congratulations on choosing the TCS US5182 Air Handling Unit Controller! The US5182 is a sophisticated, multi-function 

HVAC controller for air systems which provides numerous configuration choices. 
This manual includes all the information necessary to properly install and wire your US5182. It includes a breakdown of 

the input and output wiring/connections for each type of connection. 

After installing the US5182, refer to the 

US5182 Quick Setup Guide

 for instructions on the basic setup of the device via 

the interactive LCD screen. Refer to the 

US5182 Configuration Guide

 for instructions on configuring devices commonly 

connected to this controller.
If you have questions regarding your US5182, do not hesitate to contact TCS Technical Support at 800.288.9383, ext. 2. 

Our Technical Support Department hours are Monday – Friday, 7:00 a.m. to 7:00 p.m. (CST).

Mounting

Select a location that allows for easy access to the US5182’s removable screw terminal blocks and connection ports. 

Using the four screw holes in the base of the device, mount the US5182 directly to a flat vertical or horizontal surface in an 

enclosure that is located away from excessive dust, heat, moisture, or direct sunlight. 

Communication

The US5182 has three modes of communication: BACnet MS/TP, BACnet IP, and TCSbus. The communication mode 

is configured through the Start-up Wizard on the control’s LCD interface (see the 

US5182 Quick Setup Guide

). The RS-

485 port has a three-wire terminal connection for BACnet MS/TP or TCSbus. The Ethernet port provides the BACnet IP 

protocol which integrates with networked systems.

Device Terminations

The US5182 has a total of six different input/output termination types, which include:

• 

Six digital inputs

 

• 

Six analog inputs

• 

Two analog voltage inputs

• 

Six temperature inputs

• 

Eight

 digital outputs

• 

Six analog outputs

The US5182 also includes:

• 

One RS-485 port

• 

One USB-C port

• 

One Ethernet port

The US5182 has removable screw terminal blocks that are accessible from the side, making physical connections easier 

in the field. The device terminations allow for specific configurations, as indicated in this manual. Wiring methods and 

details are outlined in each section.

Configuration

You can configure the US5182 by connecting it directly to a PC running 

TCS Insight software

 or other BACnet software 

platform via a USB-A to USB-C cable. If the US5182 will be used as a stand-alone device, all configuration should be 

completed before installation. If the device is to be wired for communications, be sure to identify the US5182 with a 

unique MS/TP or IP address (see the 

US5182 Quick Setup Guide

).

Installation

Summary of Contents for US5182

Page 1: ...2800 Laura Lane Middleton WI 53562 800 288 9383 www tcsbasys com 202305 Installation Manual Air Handling Unit Controller US5182...

Page 2: ...uction 3 Mounting 3 Communication 3 Device Terminations 3 Configuration 3 US5182 Wiring Connections 4 Power 5 Digital Inputs 5 Analog Inputs 6 Analog Voltage Inputs 6 Temperature Inputs 7 Digital Outp...

Page 3: ...moisture or direct sunlight Communication The US5182 has three modes of communication BACnet MS TP BACnet IP and TCSbus The communication mode is configured through the Start up Wizard on the control...

Page 4: ...DO7 DO8 GND AO1 AO2 GND GND AO3 AO4 AO5 AO6 A B RS 485 REF ETHERNET USB MIXED AIR OUTDOOR AIR DISCH HOT DISCH RETURN SPACE 24VAC R 24VAC C POWER GND DI1 DI2 GND DI3 DI4 GND DI5 DI6 P 24VDC AI1 AI2 GN...

Page 5: ...ransformer If wiring for communications dedicated power must be used to power the device rather than power from the HVAC equipment Several TCS controllers may be powered from the same transformer prov...

Page 6: ...mA analog inputs to the US5182 using 18AWG two wire twisted stranded shielded wire The inputs can be two wire or self powered SERVICE ECONOMIZER POWER OCC LINK COM COM COM COM W1 W2 Y1 Y2 G DO6 DO7 DO...

Page 7: ...NTROLLER BACK ENTER SCROLL TEMPERATURE RTD INPUTS US5182 tcsbasys com MIXED AIR OUTDOOR AIR DISCH HOT DISCH RETURN SPACE TEMPERATURE RTD INPUTS Red Black Digital Outputs Connect 24VAC coil relays to t...

Page 8: ...P 24VDC AI3 AI4 AI5 AI6 12VDC AV1 0 5V AV2 0 10V AIR HANDLING UNIT CONTROLLER BACK ENTER SCROLL TEMPERATURE RTD INPUTS US5182 tcsbasys com GND AO1 AO2 GND GND AO3 AO4 AO5 AO6 Optional 500 Resistor Opt...

Page 9: ...24VDC P 24VDC AI3 AI4 AI5 AI6 12VDC AV1 0 5V AV2 0 10V AIR HANDLING UNIT CONTROLLER BACK ENTER SCROLL TEMPERATURE RTD INPUTS US5182 tcsbasys com USB Ethernet Port The Power Over Ethernet POE port can...

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