TCL TCE-25CHSD Service Manual Download Page 8

      

 Air Conditioner Service Manual

 

 

7

 

 

seconds since the stop of compressor. 

2)  Auto fan control (heating) 

In heating mode (include in “I feel” mode) , fan speed is determined by 

δ

t

 as the following: 

 

 

 

 

 

 
 
 

 
 
 

 
 

 

(3) 4-way valve control 

In heating mode, 4-way valve will power on ahead of compressor for 5 seconds, and cut off 

for 2 minutes later than compressor. 4-way valve will not power off unless the machine to be 
switched off, mode changed or on the process of defrosting. 

(4) Defrosting 

Defrosting is controlled by the microprocessor. 
When one of the following conditions is satisfied, unit comes into defrosting: 
a.  Outdoor heat exchanger Temperature (OPT) is continuously less than 3

  while the unit runs 

for more than 40 minutes, and OPT is keeping under -6

  for more than 3 minutes. 

b.  Outdoor heat exchanger Temperature (OPT) is continuously less than 3

 meanwhile the 

unit runs for more than 80 minutes, and OPT is keeping under -4

  for more than 3 

minutes. 

c.  Outdoor heat exchanger Temperature (OPT) is continuously less than 3

  while the unit runs 

for more than 120 minutes, and OPT is keeping below -2

  for more than 3 minutes. 

Before the air con comes into defrosting, compressor running frequency drop down to a 

lower frequency firstly, then the compressor shuts down. 

In defrosting, the  max. frequency of  compressor is F9 (a little less  than the highest 

frequency ). In this period all protection function are available.

 

 

 

 

  

 

 

 
 
 
 
 

 
In defrosting, LED showing by winking. 
No matter what AC come into or out of defrosting, indoor fan motor speed is the same as Cold 
Air Prevention Control. 
While one of the following conditions is satisfied, unit comes out of defrosting and shifts to   
heating mode: 

a.  Outdoor coil Temperature (OPT) 

15

℃.

 

b.  The time of defrosting keeps for more than 10 minutes. 

(5) Indoor exchanger overheat protection 

When Indoor exchanger Temperature (IPT) is higher than 55

 

unit comes into indoor  exchanger 

RT

ST

δ

t come down

 

δ

t come up

 

 

3.5

 

3.0

 

1.5

 

1.0

 

High fan

 

Min fan

 

Low fan

 

3.5

 

1.5

 

Compressor  

ON  
OFF  

ON  
OFF  

ON  

OFF  

NORMAL  

800  

4-way valve   

Expansion valve   

Outdoor fan motor   

50S 

Defrosting time  ≤

10Mins  15S   15S  

10S 

Summary of Contents for TCE-25CHSD

Page 1: ...E 35CHSD TCE 51CHSD TCE 70CHSD CONTENTS 1 Important Notice 2 Product Dimensions 3 Refrigeration cycle diagram 4 Operation details 5 Wiring diagram 6 Explosion view and parts 7 Precaution 8 Names of pa...

Page 2: ...le for the interpretation of this information nor can it assume any liability in connection with its use The information specifications and parameter are subject to change due to technical modificatio...

Page 3: ...t Model Indoor unit Outdoor unit A B C D E F G H I J K TCE 25CHSD 777 250 205 700 550 256 439 302 277 8 48 55 TCE 35CHSD 777 250 205 700 550 256 439 302 277 8 48 55 TCE 51CHSD 910 292 205 780 602 290...

Page 4: ...y Compressor Accumulator Heat exchange condenser Heat exchange Evaporator 2 way valve Liquid side 3 way valve Gas side Cooling Heating Gas side 3 way valve Liquid side 2 way valve Heat exchange Evapor...

Page 5: ...in 10 seconds the remote controller is preset as Heat Pump automatically LOCK UNLOCK When you press the buttons MODE and TIMER at the same time the remote controller will be locked all buttons of the...

Page 6: ...r or load of compressor is abnormity the air conditioner will shut down and show error code 7 IPM module protection IPM module has high temperature over current protection itself if there is signal fe...

Page 7: ...s in cooling mode the set temperature ST is RT 2 After that t he system will operate in cooling mode with lowest fan speed for 30 minutes and then change to middle speed for 30seconds as a cycle Durin...

Page 8: ...heat exchanger Temperature OPT is continuously less than 3 while the unit runs for more than 120 minutes and OPT is keeping below 2 for more than 3 minutes Before the air con comes into defrosting com...

Page 9: ...indoor unit for function test NOTE Do not press the EMERGEMCY Operation switch during normal operation 8 AUTO RESTART Function Option While air conditioner is operating in one mode all of its operatio...

Page 10: ...z Outdoor failure display There is a LED on outdoor power board it blinks 1s ON and 1s OFF while compressor standby and it always light ON while compressor running If there is failure happened on ODU...

Page 11: ...pressor overheat fault compressor top switch 9 Short circuit open circuit fault of outdoor temperature sensor 10 Short circuit open circuit fault of outdoor heat exchanger temperature sensor 11 Short...

Page 12: ...Air Conditioner Service Manual 11 5 Wiring diagram MODEL TCE 25CHSD TCE 35CHSD INDOOR UNIT OUTDOOR UNIT...

Page 13: ...Air Conditioner Service Manual 12 INDOOR UNIT OUTDOOR UNIT Mode TCE 51CHSD...

Page 14: ...Air Conditioner Service Manual 13 MODEL TCE 70CHSD INDOOR UNIT OUTDOOR UNIT...

Page 15: ...Air Conditioner Service Manual 14 6 Explosion view and parts Mode TCE 25CHSD TCE 35CHSD INDOOR UNIT 22 23 25 19 18 17 16 15 14 13 12 11 10 9 7 6 5 4 3 2 1 24 20 26 21 8...

Page 16: ...13 210746792B Front Panel 1 14 1170120044B Power Supply Cord 1 15 210737654 Electrical Box Cover 1 16 210900478A Terminal 1 17 210736832 Cable Clamp 1 18 210901224 Transformer 1 19 210901714CE Main P...

Page 17: ...10746792B Front Panel 1 14 1170120044B Power Supply Cord 1 15 210737654 Electrical Box Cover 1 16 210900478A Terminal 1 17 210736832 Cable Clamp 1 18 210901224 Transformer 1 19 210901714CE Main PCB 1...

Page 18: ...Air Conditioner Service Manual 17 Mode TCE 51CHSD INDOOR UNIT 18 17 16 14 13 12 11 10 9 8 7 6 5 4 3 2 1 19 20 23 24 25 26 27 21 22 15...

Page 19: ...13 210901127S Display PCB 1 14 210746767B Front Panel 1 15 1170120045AD Power Supply Cord 1 16 210738393 Electrical Box Cover 1 17 210900478A Terminal 1 18 210736832 Cable Clamp 1 19 210901742AE Main...

Page 20: ...Air Conditioner Service Manual 19 Mode TCE 70CHSD INDOOR UNIT 19 20 18 17 16 14 13 12 11 10 9 8 7 6 5 4 3 2 1 21 22 23 24 25 26 15...

Page 21: ...x 1 13 210901127S Display PCB 1 14 210746772D Front Panel 1 15 210738393 Electrical Box Cover 1 16 210900478A Terminal 1 17 210736832 Cable Clamp 1 18 210901224 Transformer 1 19 210901714CC Main PCB 1...

Page 22: ...Air Conditioner Service Manual 21 Mode TCE 25CHSD TCE 35CHSD OUTDOOR UNIT 10 11 12 8 9 7 6 5 17 13 14 16 15 19 18 20 21 23 22 24 4 3 2 1...

Page 23: ...688B 4 way valve assembly 1 13 210800545 Base 1 14 210800541 Right plate 1 15 1120120021 Two way valve 1 16 1080050003 Valve supporter 1 17 211206766 Three way valve 1 18 1070350971 Electronic Box Cov...

Page 24: ...9923 4 way valve assembly 1 13 210800545 Base 1 14 210800541 Right plate 1 15 1120120045 Two way valve 1 16 1080050003 Valve supporter 1 17 211206766 Three way valve 1 18 1070350971 Electronic Box Cov...

Page 25: ...Air Conditioner Service Manual Mode TCE 51CHSD TCE 70CHSD OUTDOOR UNIT 10 11 12 8 9 7 6 5 17 13 14 16 15 19 18 20 21 23 22 24 4 3 2 1 24...

Page 26: ...3 4 way valve assembly 1 13 210837001B Base 1 14 210836993 Right plate 1 15 1120120045 Two way valve 1 16 210836832 Valve supporter 1 17 211206766 Three way valve 1 18 210738496 Electrical box cover 1...

Page 27: ...assembly 1 13 210837838 Base 1 14 210836808B Right plate 1 15 1120120045 Two way valve 1 16 210836832 Valve supporter 1 17 1120130085 Three way valve 1 18 210738496 Electrical box cover 1 19 21073851...

Page 28: ...ion under over voltage category III conditions and these means must be incorporated in the fixed wiring in accordance with the wiring rules z The air conditioner must be installed by professional or q...

Page 29: ...use an excessive accumulation of dust or waste on the inner parts of the device with possible subsequent failures z The user is responsible for having the appliance installed by a qualified technician...

Page 30: ...ir could contain gas oil or sulphur or near sources of heat z This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of exper...

Page 31: ...l 2 Air filter 3 Special filter option 4 Display PCB 5 Vertical vane 6 Horizontal vane 7 Remote controller 8 Names of parts Outdoor unit No Name 8 Air outlet grille 9 Electronic box cover 10 2 way val...

Page 32: ...g Bg m A 5m TCE 25CHSD 5 0 25 20g m TCE 35CHSD 5 0 25 20g m TCE 51CHSD 5 0 25 30g m TCE 70CHSD 5 0 25 30g m Connecting cables The power cord should be selected according to the following specificatio...

Page 33: ...OOR UNIT Do not install the outdoor unit near sources of heat steam or flammable gas Do not install the unit in too windy or dusty places Do not install the unit where people often pass Select a place...

Page 34: ...ble flange through the hole in the wall to keep the latter intact and clean The hole must slope downwards towards the exterior Note Keep the drain pipe down towards the direction of the wall hole othe...

Page 35: ...not bend the pipe more than three times at one point z When extending the rolled pipe straighten the pipe by unwinding it gently as shown in the picture 9 2 6Connections to the indoor unit 1 Remove t...

Page 36: ...htening procedures described for the indoor unit Note If the tightening torque is not sufficient there will probably be some leakage With excessive tightening torque there will also be some leakage as...

Page 37: ...d evacuating the affected personnel urgently from the location It is necessary to inform near residents of evacuating for over 20 meters from the location make an alarm call set the emergency area and...

Page 38: ...or fault code display Health assembly control Communication with outdoor unit Louver motor control Indoor fan control Display pc board Indoor control board Voltage sampling Frequency generation Storag...

Page 39: ...1 P5 1 P8 VAL Electric reactor PC monitor P10 3 W P10 2 V COMP Blue W hite Red T o indoor unit Expansion valve Suction T emp sensor Out door coil T emp sensor Outdoor ambient T emp sensor COM P top T...

Page 40: ...P10 2 V COMP Red White Blue T o indoor unit Expansion valve Suction T emp sensor Out door coil T emp sensor Outdoor ambient T emp sensor COMP top T emp protection Exhaust T emp sensor CN12 ORQ P13 L P...

Page 41: ...d Indoor pipe coil temperature sensor IPT damage short or broken Solution check the resistance of the sensor R 25 5 k if short or broken please replace it 3 The PCB fail Solution Replace the indoor ma...

Page 42: ...or not plugged in Solution Check the connecter of sensor and slot if loose or not plugged in please connect again 2 Outdoor pipe temp sensor outdoor temp sensor exhaust temp sensor damage short or br...

Page 43: ...fore display of E0 fault If the voltage is 0 please replace indoor main PCB 2 If the 1 N which connect to indoor unit voltage is normal measure the voltage between the outdoor terminal 1 and N If the...

Page 44: ...ease replace outdoor PCB 1 5 Display EA Reason Current sensor fault Solution 1 Check for refrigerant leakage to find the leakage point and recharge the refrigerant 2 Current sampling circuit broken on...

Page 45: ...air conditioner and installation again 5 If the above inspections are normal but the fault remains unsolved please replace the outdoor PCB Re energize and check the protection code on display Firstly...

Page 46: ...nt indication error occurs Clean indoor or outdoor heat exchange Clean indoor heat exchange and outdoor heat exchange Check the refrigerant amount Check the installation condition Installation again P...

Page 47: ...d wire on PWB Replace P WB Cooling mode Check compressor Modify compressor terminal marking Replace PWB Does compressor rotates Replace compressor Check indoor exchange sensor and discharge sensor Mod...

Page 48: ...nk Check terminal L N voltage Yes OK No OK Check the rectifier bridge fast recovery diode FRD and IGBT Solve as E0 Check wire connected and replace indoor PCB Normal Abnormal Replace PFC board or outd...

Page 49: ...765 14 27 567 4 219 31 3 981 2 192 76 0 895 0 746 13 26 239 4 186 32 3 836 2 146 77 0 869 0 728 12 24 984 4 152 33 3 697 2 101 78 0 843 0 710 11 23 795 4 117 34 3 563 2 057 79 0 819 0 692 10 22 671 4...

Page 50: ...047 2 109 21 170 7 192 5 217 33 13 25 14 18 15 17 87 1 922 1 983 2 045 20 161 6 182 1 205 34 12 72 13 6 14 54 88 1 861 1 922 1 983 19 153 1 172 3 193 7 35 12 21 13 05 13 93 89 1 802 1 862 1 923 18 145...

Page 51: ...117 0 7837 0 8233 0 8641 10 36 04 39 39 43 01 64 4 101 4 288 4 479 118 0 7623 0 8012 0 8413 11 34 42 37 59 41 65 3 961 4 139 4 32 119 0 7415 0 7798 0 8193 12 32 89 35 87 39 1 66 3 827 3 995 4 167 120...

Page 52: ...able maximum charge in a room in kg M is the refrigerant charge amount in appliance in kg Amin is the required minimum room area in m2 A is the room area in m2 LFL is the lower flammable limit in kg m...

Page 53: ...n 370 for R290 548 for R32 which easily produces open fire include welding smoking drying oven When installing an air conditioner of R32 R290 it is necessary to take appropriate anti static measures s...

Page 54: ...two or more kinds of dry powder carbon dioxide and foam fire extinguishers and that such fire extinguishers should be placed at stipulated positions with eye catching labels and in handy places Maint...

Page 55: ...station for maintenance It is prohibited to weld the refrigerant pipe and do other operations on the user s site It is necessary to return the air conditioner to its initial state if it is necessary t...

Page 56: ...is necessary to use a special leak detector to check whether the maintained electrical parts location have the leak refrigerant It is not allowed to refit remove or cancel any component with the safet...

Page 57: ...nnel and vehicles from approaching The professional firefighters should wear anti static clothing to handle the emergency on the site and cut off the source of leak It is necessary to use nitrogen for...

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