TCL TAC-09CHSD/XA31I Service Manual Download Page 49

Temporary wires and sockets are prohibited on the maintenance location.

6. Requirements for fill the refrigerants

It is necessary to use nitrogen to clear the cyclic system before operating the refrigerating
system and vacuumize the outdoor unit for 30 minutes at least.

It is necessary to ensure that there is no cross contamination among different refrigerants when
the refrigerant filling device is used. The total length including the refrigerant pipeline should
be as short as possible in order to reduce the residual refrigerant inside such pipeline.

It is necessary to vertically place the refrigerant storage tanks.

It  is  necessary  to  ensure  that  the  refrigerating  system  is  in  ground  connection  before  the
refrigerant is filled.

When filling the refrigerant, it is necessary to fill corresponding type and volume of refrigerant
as per the requirements on the product nameplate and overfilling is prohibited.

It is necessary to seal the system in a safe sealing way after maintaining the refrigerating
system.

It is necessary to ensure that the maintenance will not damage or reduce the safety protection
grade of the original system.

7. In-maintenance welding

It is necessary to ensure that the maintenance location is well-ventilated.

Before welding the outdoor unit, it is a must to confirm that the refrigerating system has been
drained and the system has been cleaned and ensure that there has been no refrigerant in the
outdoor unit.

It is necessary to close the stop valve of the outdoor unit when using a welding gun to do the
maintenance work such as cutting and welding.

8. Maintenance of electrical components

It is necessary to use a special leak detector to check whether the maintained electrical parts
location have the leak refrigerant.

It is not allowed to refit, remove or cancel any component with the safety protection function
after finishing the maintenance process.

When maintaining the sealed parts, it is necessary to turn off the power of air conditioner before
opening the sealing cover. When power supply is needed, it is necessary to do the ongoing
leak detection at the most dangerous position in order to prevent potential danger.

It is necessary to specially note that the maintenance of electrical components will not affect
the replacement of protective cover.

In order to ensure that the sealing function is not damaged after maintenance or the sealing
material will not lose the effect of preventing the combustible gas leak due to ageing. So the
substitute  components  should  meet  the  requirements  recommended  by  the  air  conditioner
manufacturer.

Warning 

Before doing the trial operation after finishing the maintenance, it is a must to use a practical 

leak detector to inspect the leakage and reliability of ground connection in order to ensure that no 
refrigerant leakage and reliable ground connection. 

        The refrigerant storage tanks should be separately placed in a well-ventilated place at the 

temperature ranging from -10

  to 50

℃ 

and label them with warning labels. 

9. Emergency Accident Handling

A  maintenance  station  should  establish  emergency  handling  plans.  It  is  necessary  to  take 

appropriate precautionary measures in work. For example, it is prohibited to enter the location with 
any kindling material and it is prohibited to wear clothing or shoes which easily produce static. 

Handling suggestions when a large amount of combustible refrigerant leaks: 

It is necessary to immediately operate the ventilating equipment while cutting off other power

48

Summary of Contents for TAC-09CHSD/XA31I

Page 1: ...2CHSD XA31I TAC 18CHSD XA31I TAC 24CHSD XA31I CONTENTS 1 Important Notice 2 Product Dimensions 3 Refrigeration cycle diagram 4 Operation details 5 Wiring diagram 6 Explosion view and parts 7 Precautio...

Page 2: ...le for the interpretation of this information nor can it assume any liability in connection with its use The information specifications and parameter are subject to change due to technical modificatio...

Page 3: ...Model A B C D E F G H I J K TAC 09CHSD XA31I 698 190 255 712 498 234 415 291 225 48 5 52 TAC 12CHSD XA31I 777 205 250 712 498 234 415 291 225 48 5 52 TAC 18CHSD XA31I 910 205 292 780 605 290 500 360...

Page 4: ...y Compressor Accumulator Heat exchange condenser Heat exchange Evaporator 2 way valve Liquid side 3 way valve Gas side Cooling Heating Gas side 3 way valve Liquid side 2 way valve Heat exchange Evapor...

Page 5: ...mote controller is preset as Heat Pump automatically Note If the air conditioner you purchased is a Cooling Only one but you preset the remote controller as Heat Pump it doesn t bring any matter But i...

Page 6: ...r or load of compressor is abnormity the air conditioner will shut down and show error code 7 IPM module protection IPM module has high temperature over current protection itself if there is signal fe...

Page 7: ...in cooling mode the set temperature ST is RT 2 After that t he system will operate in cooling mode with lowest fan speed for 30 minutes and then change to middle speed for 30seconds as a cycle During...

Page 8: ...heat exchanger Temperature OPT is continuously less than 3 while the unit runs for more than 120 minutes and OPT is keeping below 2 for more than 3 minutes Before the air con comes into defrosting com...

Page 9: ...indoor unit for function test NOTE Do not press the EMERGEMCY Operation switch during normal operation 8 AUTO RESTART Function Option While air conditioner is operating in one mode all of its operatio...

Page 10: ...z Outdoor failure display There is a LED on outdoor power board it blinks 1s ON and 1s OFF while compressor standby and it always light ON while compressor running If there is failure happened on ODU...

Page 11: ...ressor overheat fault compressor top switch 9 Short circuit open circuit fault of outdoor temperature sensor 10 Short circuit open circuit fault of outdoor heat exchanger temperature sensor 11 Short c...

Page 12: ...TCL Air Conditioner Service Manual 5 Wiring diagram INDOOR UNIT TAC 09CHSD XA31I TAC 12CHSD XA31I TAC 18CHSD XA31I TAC 24CHSD XA31I OUTDOOR UNIT TAC 09CHSD XA31I TAC 12CHSD XA31I TAC 18CHSD XA31I 11...

Page 13: ...TCL Air Conditioner Service Manual OUTDOOR UNIT TAC 24CHSD XA31I 12...

Page 14: ...13 42003 000060 Indoor Motor Cover 1 14 41105 000104 Electrical Box 1 15 31101 000222 Main PCB 1 16 10502 100021 Transformer 1 17 42001 000103 Cable Clamp 1 18 22001 000313 Vane Motor 1 19 41199 0032...

Page 15: ...000018 Valve supporter 1 17 92008 000146 Three way valve 1 18 41201 000029 Eelectronic Box Cover 1 42001 000035 Cable clamp 1 42001 000038 Cable clamp 1 20 11304 100004 Terminal 1 21 31201 001015 Out...

Page 16: ...1 12 41101 000242 In And Out Pipe Fixer 1 13 42003 000060 Indoor Motor Cover 1 14 41105 000104 Electrical Box 1 15 31101 000197 Main PCB 1 16 10502 100021 Transformer 1 17 42001 000103 Cable Clamp 1...

Page 17: ...ate 1 15 92008 000051 Two way valve 1 16 41204 000018 Valve supporter 1 17 92008 000146 Three way valve 1 18 41201 000029 Eelectronic Box Cover 1 19 42001 000038 Cable clamp 1 20 11304 100004 Terminal...

Page 18: ...101 000242 In And Out Pipe Fixer 1 13 41108 000013 Indoor Motor Cover 1 14 41105 000104 Electrical Box 1 15 31101 000149 Main PCB 1 16 Transformer 17 42001 000103 Cable Clamp 1 18 22001 000321 Vane Mo...

Page 19: ...Valve Supporter 1 17 92008 000146 Three way Valve 1 18 41201 000029 Electrical Box Cover 1 19 11304 100004 Terminal 1 42001 000035 Cable clamp1 1 42001 000038 Cable clamp2 1 21 31201 000955 Outdoor PC...

Page 20: ...1 12 41101 000224 In And Out Pipe Fixer 1 13 42003 000045 Indoor Motor Cover 1 14 41105 000104 Electrical Box 1 15 31101 000143 Main PCB 1 16 10502 100021 Transformer 1 17 42001 000103 Cable Clamp 1...

Page 21: ...008 000024 Two way valve 1 16 41204 000018 Valve supporter 1 17 92008 000124 Three way valve 1 18 41205 000074 Right plate 1 19 41201 000029 Electrical box cover 1 20 42001 000035 Cable clamp 1 21 113...

Page 22: ...under over voltage category III conditions and these means must be incorporated in the fixed wiring in accordance with the wiring rules The air conditioner must be installed by professional or qualif...

Page 23: ...cause an excessive accumulation of dust or waste on the inner parts of the device with possible subsequent failures The user is responsible for having the appliance installed by a qualified technician...

Page 24: ...ir could contain gas oil or sulphur or near sources of heat This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experie...

Page 25: ...2 Air filter 3 Special filter option 4 Display PCB 5 Vertical vane 6 Horizontal vane 7 Remote controller 8 Names of parts Outdoor unit No Name 8 Air outlet grille 9 Electronic box cover 10 2 way valv...

Page 26: ...0g m A 5m TAC 09CHSD XA31I 3 0 15 20g m TAC 12CHSD XA31I 3 5 15 20g m TAC 18CHSD XA31I 5 0 15 30g m TAC 24CHSD XA31I 5 0 15 30g m Connecting cables The power cord should be selected according to the f...

Page 27: ...OR UNIT Do not install the outdoor unit near sources of heat steam or flammable gas Do not install the unit in too windy or dusty places Do not install the unit where people often pass Select a place...

Page 28: ...e flange through the hole in the wall to keep the latter intact and clean The hole must slope downwards towards the exterior Note Keep the drain pipe down towards the direction of the wall hole otherw...

Page 29: ...ot bend the pipe more than three times at one point When extending the rolled pipe straighten the pipe by unwinding it gently as shown in the picture 9 2 6 Connections to the indoor unit 1 Remove the...

Page 30: ...tening procedures described for the indoor unit Note If the tightening torque is not sufficient there will probably be some leakage With excessive tightening torque there will also be some leakage as...

Page 31: ...de display Health assembly control Communication with outdoor unit Louver motor control Indoor fan control Display pc board Indoor control board Voltage sampling Frequency generation Storage of workin...

Page 32: ...Electric reactor PC monitor P10 3 W P10 2 V COMP Blue W hite Red T o indoor unit Expansion valve Suction T emp sensor Out door coil T emp sensor Outdoor ambient T emp sensor COM P top T emp protection...

Page 33: ...COMP Red White Blue T o indoor unit Expansion valve Suction T emp sensor Out door coil T emp sensor Outdoor ambient T emp sensor COMP top T emp protection Exhaust T emp sensor CN12 ORQ P13 L P14 L P1...

Page 34: ...temperature sensor IPT damage short or broken Solution check the resistance of the sensor R 25 5 k if short or broken please replace it 3 The PCB fail Solution Replace the indoor main PCB 10 5 2Displ...

Page 35: ...Solution Check the connecter of sensor and slot if loose or not plugged in please connect again 2 Outdoor pipe temp sensor outdoor temp sensor exhaust temp sensor damage short or broken Solution Check...

Page 36: ...E0 fault If the voltage is 0 please replace indoor main PCB 2 If the 1 N which connect to indoor unit voltage is normal measure the voltage between the outdoor terminal 1 and N If the voltage change...

Page 37: ...PCB 10 5 6 Display EA Reason Current sensor fault Solution 1 Check for refrigerant leakage to find the leakage point and recharge the refrigerant 2 Current sampling circuit broken on the outdoor PCB...

Page 38: ...nstallation again 5 If the above inspections are normal but the fault remains unsolved please replace the outdoor PCB Re energize and check the protection code on display Firstly display P9 a Check th...

Page 39: ...or occurs Clean indoor or outdoor heat exchange Clean indoor heat exchange and outdoor heat exchange Check the refrigerant amount Check the installation condition Installation again P9 Use the remote...

Page 40: ...ce P WB Cooling mode Check compressor Modify compressor terminal marking Replace PWB Does compressor rotates Replace compressor Check indoor exchange sensor and discharge sensor Modify or replace the...

Page 41: ...L N voltage Yes OK No OK Check the rectifier bridge fast recovery diode FRD and IGBT Solve as E0 Check wire connected and replace indoor PCB Normal Abnormal Replace PFC board or outdoor PCB assembly T...

Page 42: ...65 14 27 567 4 219 31 3 981 2 192 76 0 895 0 746 13 26 239 4 186 32 3 836 2 146 77 0 869 0 728 12 24 984 4 152 33 3 697 2 101 78 0 843 0 710 11 23 795 4 117 34 3 563 2 057 79 0 819 0 692 10 22 671 4 0...

Page 43: ...47 2 109 21 170 7 192 5 217 33 13 25 14 18 15 17 87 1 922 1 983 2 045 20 161 6 182 1 205 34 12 72 13 6 14 54 88 1 861 1 922 1 983 19 153 1 172 3 193 7 35 12 21 13 05 13 93 89 1 802 1 862 1 923 18 145...

Page 44: ...0 8641 10 36 04 39 39 43 01 64 4 101 4 288 4 479 118 0 7623 0 8012 0 8413 11 34 42 37 59 41 65 3 961 4 139 4 32 119 0 7415 0 7798 0 8193 12 32 89 35 87 39 1 66 3 827 3 995 4 167 120 13 31 43 34 25 37...

Page 45: ...e in a room in kg M is the refrigerant charge amount in appliance in kg Amin is the required minimum room area in m2 A is the room area in m2 LFL is the lower flammable limit in kg m3 h0 is the instal...

Page 46: ...for R32 which easily produces open fire include welding smoking drying oven When installing an air conditioner of R32 R290 it is necessary to take appropriate anti static measures such as wear anti s...

Page 47: ...of dry powder carbon dioxide and foam fire extinguishers and that such fire extinguishers should be placed at stipulated positions with eye catching labels and in handy places Maintenance 1 Inspection...

Page 48: ...ance It is prohibited to weld the refrigerant pipe and do other operations on the user s site It is necessary to return the air conditioner to its initial state if it is necessary to provide visiting...

Page 49: ...e a special leak detector to check whether the maintained electrical parts location have the leak refrigerant It is not allowed to refit remove or cancel any component with the safety protection funct...

Page 50: ...rom approaching The professional firefighters should wear anti static clothing to handle the emergency on the site and cut off the source of leak It is necessary to use nitrogen for blowing the site e...

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