TCi HarmonicShield Series Installation, Operation And Maintenance Manual Download Page 1

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HarmonicShield

Series Drive-Applied Harmonic Filter

Installation, Operation, and Maintenance Manual

TCI, LLC

W132 N10611 Grant Drive

Germantown, Wisconsin 53022

Phone: 414-357-4480

Fax: 414-357-4484

Helpline: 800-TCI-8282

Web Site: www.transcoil.com

Summary of Contents for HarmonicShield Series

Page 1: ...armonic Filter Installation Operation and Maintenance Manual TCI LLC W132 N10611 Grant Drive Germantown Wisconsin 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site www transcoil...

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Page 3: ...rectifiers but actual THID levels can vary by load and or speed therefore cannot be guaranteed Consult factory for assistance when applying HSD filters on these types of equipment MINIMUM SYSTEM REQU...

Page 4: ...em or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of TCI LLC The information in this manual is subject to cha...

Page 5: ...nning 5 Installation Guidelines 6 Connections 7 HSD Filter Operation 8 Installation 9 Maintenance and Service 10 Product Description 11 Standard Product Ratings and Dimension Tables 15 Standard Option...

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Page 7: ...to a serious fault condition physical injury or death Cautions are used to call attention to instructions that describe steps that must be taken to avoid conditions that can lead to a malfunction and...

Page 8: ...arning The HSD does not have any user serviceable parts Please return your filter to TCI for servicing or refer service to TCI authorized service personnel Failure to do so can void your product warra...

Page 9: ...ly inspected and functionally tested at the factory and carefully packaged for shipment When you receive the unit you should immediately inspect the shipping container and report any damage to the car...

Page 10: ...situations other than those originally specified or c subjected to negligence accident or damage by circumstances beyond TCI s control including but not limited to improper storage installation opera...

Page 11: ...orne contaminants excessive dirt or liquids The unit is to be installed in an environment where it will not be exposed to Corrosive liquids or gasses Explosive or combustible gases or dust Excessive a...

Page 12: ...hat apply to the installation site The ground connection must be made using a wire conductor Metallic conduit is not a suitable grounding conductor The integrity of all ground connections should be pe...

Page 13: ...50 in lbs 5 6 N m 100 at 480 Volt LK01 2 0 14 AWG 50 in lbs 5 6 N m Two 14 AWG to 2 0 50 in lbs 5 6 N m 100 at 600 Volt LK00 2 0 14 AWG 50 in lbs 5 6 N m Two 14 AWG to 2 0 50 in lbs 5 6 N m 125 at 480...

Page 14: ...nce with the Installation Guidelines section of this manual Check to make sure power and ground connections are torqued to recommended torque value Check to make sure the enclosure openings on the bot...

Page 15: ...e following are the key points to be followed for a successful installation These points are explained in detail in the following sections of this manual Make sure that the installation location will...

Page 16: ...ed All electrical connections must be re torqued annually Troubleshooting Warning Only qualified electricians should carry out all electrical installation and maintenance work on the HSD filter Discon...

Page 17: ...nical Support for additional information and support on sizing HSD harmonic filters for your non six pulse diode front end VFD applications The HSD is a passive filter connected in series with the inp...

Page 18: ...HarmonicShield Product Description 12 HSD IOM Manual Rev D Figure 2 HSD Connection Diagram 15HP and Above...

Page 19: ...rated continuous operating current RMS amps System Voltage the rated 3 phase line voltage RMS volts Hz the rated frequency 60 Hz Phase 3 The HSD filter is designed for use only with 3 phase power Draw...

Page 20: ...ficance of each character in the HSD part number The example part number HSD0150AW30000 designates an HSD filter that is rated 150 HP 480 volts 60 Hz It includes a line reactor tuning reactor and capa...

Page 21: ...95 30 49 NA 300 E3R2 TALL 25 12 15 43 19 50 102 105 40 62 NA 500 E3R2 TALL 25 12 15 43 19 50 143 146 50 73 NA 550 E3R2 TALL 25 12 15 43 19 50 143 146 60 85 NA 675 E3R3 S 22 12 20 43 28 50 185 188 75...

Page 22: ...3R2 TALL 25 12 15 43 19 50 143 146 50 53 NA 700 E3R2 TALL 25 12 15 43 19 50 143 146 60 66 NA 900 E3R3 S 22 12 20 43 28 50 185 188 75 83 LK00 1000 E3R3 S 22 12 20 43 28 50 186 189 100 103 LK01 1050 E3R...

Page 23: ...g or storage 95 non condensing Enclosure options UL Type 1 and Type 3R Agency approvals or certifications cUL US Listed to UL508 Insertion Impedance 10 at full load current Performance Guarantee To me...

Page 24: ...step drives SCR Direct Current DC motor drives thyristor furnaces battery chargers electroplating supplies or other types of non linear loads In many cases the filter power rating Hp or kW will diffe...

Page 25: ...TCI Technical Support for additional information and support on sizing HSD harmonic filters for your non six pulse diode front end VFD applications The HSD harmonic filter is a passive filter connect...

Page 26: ...e 3 in 3 out and a ground lug along with all necessary mounting hardware The lug option can be ordered pre installed at our factory or may be ordered separately as a customer installed kit Lugs TCI ha...

Page 27: ...e major harmonic currents demanded by Variable Frequency Drives VFDs This greatly reduces the amount of harmonic currents flowing through the electrical power distribution system bringing those harmon...

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Page 29: ...10611 Grant Drive Germantown Wisconsin 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site www transcoil com 2017 TCI LLC All rights reserved Publication No 30208 Effective 9 13 2...

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