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TCF Termoventilatori Condizionatori Felsinea  Srl 

40057 Cadriano di Granarolo Emilia (Bologna), via Giuseppe di Vittorio 5 

www.tcf.it 

5.2

 

FAN SECTION 

 
5.2.1

 

Fan 

 
In  order  to  keep  the  fan  in  perfect  working  order,  WE 
RECOMMEND  YOU  TO  CHECK  THE  FOLLOWING  AT  LEAST 
ONCE A MONTH: 

-

 

The  cleanliness  of  the  shell  and  wheel;  remove  any 
deposits 

-

 

Damage  and  corrosion  to  the  fan  components;  in 
case remedy with zinc-powder paint 

-

 

The tightness of the parts comprising the fan section 

-

 

Seal  of  the vibration-damping  joint  fitted  to  the  fan 
supply mouth 

-

 

Cleaning  and  lubrication  of  any  DAPO  control  air 
locks.  Lubrication  of  this  part  must  be  performed 
every six months 

-

 

Absence of abnormal noises due to deterioration of 
the  bearings.  If  necessary,  replace  them.  The  fans 
mounted  on  the  TCF  units  are  fitted  wither  with 
oilless 

f

bearings 

f

(design 

f

life 

f

20

.

0

0

f

hours) 

f

or 

f

pedestal 

bearings,  depending  on  the  operating  conditions. 
The  pedestal  bearings  require  periodic  lubrication. 
THE LUBRICATION INTERVALS show in table 2 are 
subject  to  the  environmental  conditions  and  the 
maximum temperature range during operation. 

 
 
TABLE 2 
Lubrication of fan support bearings 

 

 
 
5.2.2

 

Motor 

 
In order to maintain the motor in perfect working order, TCF 
recommends the FOLLOWING MONTHLY CHECKS: 

-

 

Cleanliness: remove any deposits 

-

 

Absence  of  abnormal  noise  due  to  deterioration  of 
the bearings 

Powerful  motors  fitted  with  grease  nipples  require 
periodic  lubrication.  The  greasing  intervals,  under 
normal operating conditions, are shown in Table 3. 

 
 
 
 
 
 
 

TABLE 3 

Greasing of motor bearings 

 

 
 
5.2.3 

Transmission (CV models) 

 
In  order  to  ensure  optimum  drive  efficiency  and  to  avoid 
damaging  the  fan  motor  unit,  the  transmission  must  be  kept 
in perfect working conditions. 
The following must be CHECKED EVERY MONTH: 

-

 

The  operating  condition  and  dirtiness  of  the 
transmission; remove any deposits 

-

 

Damage  to  the  drive  (cracks  on  belt  and  pulleys, 
frayed  belt  edges,  worn  belts  and  pulleys).  If 
necessary, replace the damaged part(s) 

-

 

The perfect alignment of the transmission 

-

 

The tension of the belt (see section 5.2.3.1) 

 
 
5.2.3.1

 

Determining belt tension          

 
To alter the tension of the driving belts you must remove the 
motor. 
To facilitate this operation the motors are positioned on: 

-

 

guides 

-

 

belt-tensioning slides 

in  both  cases  it  is  easy  to  tighten  or  slacken  the  driving  belt 
by means of the lock nuts and adjusting screws. 
 
In order to determine DRIVING BELT TENSION (fig. 16), you 
must: 

-

 

establish a centre distance (I) and block the drive 

-

 

using  a  spring-operated  torque  wrench,  apply  a 
force  (P)  on  the  midway  point  of  the  belt 
(perpendicular to it) to obtain  a deflection equal to 
1/64 of the centre distance (approx. 16mm/m) 

-

 

check  that  the  applied  force  is  within  the  values 
indicated in table 5, if not, set a new centre distance 
and repeat the test 

 
TABLE 4 

 

Summary of Contents for CV Series

Page 1: ...INSTRUCTIONS OPERATION AND MAINTENANCE MANUAL AIR EXHAUST UNITS SERIES CV CVM CVMI EV ...

Page 2: ... 4 2 1 2 Connection for star delta starting 4 4 2 1 3 Dual speed three phase motor 4 4 2 1 4 Permitted start up time 5 4 2 1 5 Connection and protection accessories 5 4 2 2 Fan 5 4 2 3 Transmission 5 4 3 1 PHASE FAN MOTOR ASSEMBLY 6 CVM CVMI EV MODELS 4 3 1 Electric motors 6 4 3 1 1 3 speed fans 6 4 3 1 2 Single speed fans 6 5 MAINTENANCE 6 5 1 FOREWORD 6 5 2 FAN SECTION 7 5 2 1 Fan 7 5 2 2 Motor ...

Page 3: ...rn General machine dimensions Correct assembly of the various parts and sections Compliance with the various safety rules in force Integrity of all the system s component parts Application of the identification operation and safety notices On completion of the inspection the Chief Inspector applies the EC mark demonstrating product compliance with prevailing European Union machine directives 2 2 P...

Page 4: ...The permanent installation of the air exhaust unit may be made directly on the floor fig 3a on a concrete bed fig 3b on a steel section bed fig 3c on a suspended base fig 3d Both the floor and the beds must be capable of withstanding the machine weight to within the required safety margins The air exhaust unit must be positioned on a horizontal surface so as to prevent damage to the fan motor unit...

Page 5: ...since otherwise they would be damaged irreparably operating voltage 1V Check that the MAINS SUPPLY VOLTAGE is suited to that of the motors as indicated on the relevant plates 4 2 1 1 Connection for direct starting The simplest electric motor start up system is obtained by connecting the motor directly to the supply line However this method has limitations due to the high start up current pick up t...

Page 6: ...ended connection and protection accessories For the sizing of cables and connections please refer to the motor nameplate data and to the laws in force in the country where the unit is installed FIG 8 FIG 9 4 2 2 Fan Before start up carry out the following checks make sure that the fan wheel is functioning correctly by rotating it manually check that any safety clamp fitted to prevent damage during...

Page 7: ...he EV and CVM series FIG 12 WHITE COMMON RED LOW SPEED BLUE MEDIUM SPEED BLACK HIGH SPEED fan motor STRIPED ___ I I I PE The scheme on fig 13 shows the connection of a fan motor actuated by the 3 speed selector type 6990 FIG 13 WHITE 6 RED 5 BLUE 4 BLACK 3 fan motor STRIPED ___ ___________ 2 I I _____ 1 commuter I I I I I I PE N L 4 3 1 2 Single speed fans The scheme on fig 12 shows the code colou...

Page 8: ...s Absence of abnormal noise due to deterioration of the bearings Powerful motors fitted with grease nipples require periodic lubrication The greasing intervals under normal operating conditions are shown in Table 3 TABLE 3 Greasing of motor bearings 5 2 3 Transmission CV models In order to ensure optimum drive efficiency and to avoid damaging the fan motor unit the transmission must be kept in per...

Page 9: ...resenting different states of wear in the same transmission system the number of belts must always match the number of races in this type of drive system the belt slack must be on the same side as shown in fig 19 before they are tightened FIG 19 5 3 ACCESSORIES 5 3 1 Control dampers The TCF control dampers of the SAL range do not require particular maintenance It is however recommended to verify t...

Page 10: ...ving parts and warning him to disconnect the system power before opening the inspection doors fig 20 FIG 20 6 3 PRACTICAL ACCIDENT PREVENTION TIPS Open the inspection doors only when the fan is at a standstill Before carrying out maintenance work on the fan motor unit make sure that the motor cannot be restarted by accident Before operating on the motor make sure that it has cooled down completely...

Page 11: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 10 ...

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