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TC Electronic RH450, Assembly Manual

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TC Electronic RH450 Assembly Manual Download Page 11

TC Electronic 

CONFIDENTIAL  

26-05-2009 

RH450 assembly guide 

Page 11 of 37 

 

Main board Assembly 

 

 

Figure 16: Components used for Main board assembly. 

 

Figure 17: Mount the main board in the inner box. Be sure to put it in, in an angel so the surface mounted components 
on the backside of the PCB are not damaged. 

Summary of Contents for RH450

Page 1: ...ure 62 Figure 63 Torque specification added on side cover screws Figure 64 4 3 2009 MC Torque specification changed on top cover screws Figure 62 Figure 63 and side cover screws Figure 64 to meet scre...

Page 2: ...History 1 Related documents 1 Table of contents 2 Power screen assembly 3 Dirch fan connector assembly guide 3 Power board Assembly 6 Main board Assembly 11 Front Assembly 15 Headphone breakout Assem...

Page 3: ...f 37 Power screen assembly Dirch fan connector assembly guide Figure 1 Use fan E59802111 Wire length is 120mm from housing of fan to bottom of connector Figure 2 Polarity should be as shown in the pic...

Page 4: ...l amount of components used for fan assembly Figure 4 Mount Isolation plate for ventilation grid as shown in picture THIS IS A SAFETY COMPONENT AND IT IS VERY IMPORTANT THAT IT IS MOUNTED AS SHOWN IN...

Page 5: ...assembly guide Page 5 of 37 Figure 5 Mount Rubber Grommet and Fan as shown in the picture It is important that the fan is positioned correctly due to the direction of the air flow Figure 6 The fan is...

Page 6: ...rd Assembly Figure 7 Use isolation plate DR09019 and Inner box Bottom DR09006 F for this sub assembly Figure 8 Mount isolation plate for 1038 Dirch Powerboard DR09019 as shown in picture THIS IS A SAF...

Page 7: ...450 assembly guide Page 7 of 37 Figure 9 Components used for power board assembly Figure 10 Mount the power board in the inner box Be sure to put it in in an angel so the surface mounted components on...

Page 8: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 8 of 37 Figure 11 Mount the power board in the inner box using the screws shown in the picture...

Page 9: ...05 2009 RH450 assembly guide Page 9 of 37 Figure 12 Be sure to mount the sensor correctly This is WRONG Figure 13 Be sure to mount the sensor correctly This is WRONG Figure 14 Be sure to mount the sen...

Page 10: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 10 of 37 Figure 15 Use the three M2 5x4 5mm screws to mount the power screen to the inner box bottom...

Page 11: ...ly guide Page 11 of 37 Main board Assembly Figure 16 Components used for Main board assembly Figure 17 Mount the main board in the inner box Be sure to put it in in an angel so the surface mounted com...

Page 12: ...2009 RH450 assembly guide Page 12 of 37 Figure 18 Remember to mount the aluminum switch spacer before the main board is inserted in the inner box Figure 19 Secure the main board with 3mm screws and wa...

Page 13: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 13 of 37 Figure 20 Mount the Fan Cable and solder in the wires from the main board...

Page 14: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 14 of 37 Figure 21 Glue must be Sikaflex 521 FC Securing the components with glue Use Sikaflex 521 FC...

Page 15: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 15 of 37 Front Assembly Figure 22 Components used for front assembly Figure 23 Mount aluminum encoder spacers...

Page 16: ...CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 16 of 37 Figure 24 Mount Front PCBs together using 7 nuts see Figure 25 for details Figure 25 It is important to mount the different parts as shown i...

Page 17: ...ronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 17 of 37 Figure 26 Mount 5 DR09012 Switch Lightpipes as shown in the picture Figure 27 Be sure to mount the light pipes as shown in the correct...

Page 18: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 18 of 37 Figure 28 Mount 5 psc of DR09011 Switchcap as shown in the picture...

Page 19: ...ENTIAL 26 05 2009 RH450 assembly guide Page 19 of 37 Headphone breakout Assembly Figure 29 Components used for the headphone breakout assembly Figure 30 Make sure that pins marked with red circles are...

Page 20: ...one breakout PCB using the M3x5 screw the 3mm star washer and the hex nut as shown in the picture The hex nut must be tightened using 7 5 kgf cm 0 7 Nm force Thread lock must be used on hex nut Figure...

Page 21: ...sembly guide Page 21 of 37 Figure 33 The cable tie near the Headphone breakout PCB must be mounted as shown in the correct picture to prevent it from hitting the power screen Inner box assembly Figure...

Page 22: ...ssembly guide Page 22 of 37 Figure 35 Bend the cable in to shape using a pair of flat nose pliers BE VERY CAREFUL NOT TO PUT ANY STRAIN ON THE CABLE NEAR THE CONNECTORS Figure 36 Mount the ribbon cabl...

Page 23: ...tronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 23 of 37 Figure 37 Mount the foam in the inner box top parallel to the side Figure 38 Mount the ribbon cable to the main board as shown in the...

Page 24: ...embly guide Page 24 of 37 Figure 39 Mount the headphone cable to the main board as shown in the picture Figure 40 Fit the top assembly to the main board assembly as shown in the picture Use the jack c...

Page 25: ...gure 41 Mount one screw at the back side of the product as shown in the picture Figure 42 Mount four screws and one hexnut at the front side of the product as shown in the picture The hex nut must be...

Page 26: ...NFIDENTIAL 26 05 2009 RH450 assembly guide Page 26 of 37 Figure 43 Mount four screws at the side of the product as shown in the picture Figure 44 Mount the ventilation grid using eight screws as shown...

Page 27: ...nic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 27 of 37 Back plate assembly Figure 45 Components used for the back plate assembly Figure 46 Mount the back plate using the screws nuts shown in t...

Page 28: ...CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 28 of 37 Rubber feet assembly Figure 47 Components used for the rubber feet assembly Figure 48 Mount the rubber feet s using the four screws as shown...

Page 29: ...nic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 29 of 37 Window assembly Figure 49 Components used for the window assembly Figure 50 Mount the DR09016 Rubber for encoder in the holes shown in th...

Page 30: ...ic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 30 of 37 Top Cover assembly Figure 51 Components used for the Top Cover assembly Figure 52 Mount one pcs of DR09022 A Foam for Window as shown in t...

Page 31: ...ectronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 31 of 37 Figure 53 Mount one pcs of DR09022 A Foam for Window as shown in the picture Figure 54 Mount the Window assembly as shown in the pic...

Page 32: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 32 of 37 Figure 55 Mount knobs as shown in the picture Figure 56 Slide inner box into top cover as shown in the picture...

Page 33: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 33 of 37 Figure 57 Make sure the window fits into the groove all the way round the top cover as shown in the picture...

Page 34: ...05 2009 RH450 assembly guide Page 34 of 37 Figure 58 Align all the 3mm press nuts with the holes in the Top Cover as shown in the picture Figure 59 Mount the top cover to the inner box using seven sc...

Page 35: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 35 of 37 Side cover assembly Figure 60 Components used for the Side cover assembly Figure 61 Mount the silpad as shown in the picture...

Page 36: ...L 26 05 2009 RH450 assembly guide Page 36 of 37 Figure 62 Mount the three screws as shown in the picture Figure 63 Mount the three screws as shown in the picture These six screws must be tightened usi...

Page 37: ...ctronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 37 of 37 Figure 64 Mount the two screws and two lock washers as shown in the picture These two screws must be tightened using 16 kgf cm 1 6 Nm...

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