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Taylor QS11, Original Operating Instructions

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Taylor QS11 Original Operating Instructions Download Page 37

Section 9

Parts List

33

+ Available Separately

Models QS11 & 23

Parts List

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Summary of Contents for QS11

Page 1: ...Models QS11 23 Modular Grills Original Operating Instructions 074606 M 5 24 04 Original Publication Updated 3 4 13 ...

Page 2: ...d on the data label Model Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size A Minimum Wire Ampacity A E May 2004 Taylor All rights reserved 074606 M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 ...

Page 3: ...3 Installation of Cable Kit 3 Ventilation and Clearance 3 Grease Disposal Container 3 Leveling Procedures 4 Section 2 To the Operator 7 Section 3 Safety 8 Section 4 Operator Parts Identification 10 QS11 10 QS23 11 QS11 Accessories 12 QS23 Accessories 14 Section 5 Important To the Operator 16 Operating Screen and Controls 17 Maintenance Menu 19 Maintenance Menu Flowchart 22 ...

Page 4: ...st 33 Wiring Diagram 39 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions E May 2004 Taylor Original Publication Updated March 2013 All rights reserved 074606 M The wor...

Page 5: ...rn when required during installation and service S Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment The main power supply s to the equipment must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor p...

Page 6: ... a grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on the removable panel and the frame S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole dis...

Page 7: ...made of flexible conduit To install the kit look at the back of the unit There is a 1 2 hole on the left side of the frame about half way down Remove the plug and attach the cable Ventilation and Clearance To ensure proper operation of this appliance it must be installed so that products of combustion are efficiently removed Do not store anything on top of the grill Most service can be performed f...

Page 8: ...without the release material sheets in place Step 2 To allow adjustment of the gap pins loosen the two 1 8 allen screws located on the sides of the front and rear gap slides Figure 3 Step 3 Raise both gap pins on the front gap slide until the bottom of the screwdriver slot is flush with the top edge of the gap slide Repeat this step for the rear gap slide Slide the gap slide to the right Figure 4 ...

Page 9: ...ap indicator pointer is at 8 on the gap indicator plate and tighten the T handle Figure 6 Step 6 Wearing proper protection carefully attempt to raise the gap slide to evaluate which gap pin is in need of adjustment Figure 7 With the gap slide raised slowly turn the gap pin needing adjustment until it makes contact with the cook surface Note Do not use force toadjust thepins Repeat these steps for ...

Page 10: ...ace are correct and no rocking occurs tighten the two allen screws located on the sides of the front and rear gap slides to lock all adjustments from moving IMPORTANT It is highly recommended that the gap slides and the gap slide retainers as shown in Figure 12 be removed at least weekly for cleaning these parts and the cook surface shroud behind these parts These parts are easily removed by remov...

Page 11: ...orized Taylor Distributor Note Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were perform...

Page 12: ...te the grill unless it is properly grounded S DO NOT operate the grill unless all service panels are restrained with screws S DO NOT use the cord if it is frayed S All repairs must be performed by an authorized Taylor service technician S DO NOT attempt any repairs unless the power supply to the grill has been disconnected S For Cord Connected Units Only Taylor authorized service technicians or li...

Page 13: ...s This grill must be placed on a level surface Failure to comply may result in personal injury or equipment damage Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance in particular as far as safety and hygiene are concerned Cleaning and sanitizing schedules are governed by your Federal State or local regulatory agencies and m...

Page 14: ...on Models QS11 QS23 071102 Section 4 Operator Parts Identification QS11 2 1 3 4 Figure 13 ITEM DESCRIPTION PART NO 1 COVER TOP 079969 2 TRAY A GREASE X79940 SER ITEM DESCRIPTION PART NO 3 STANDOFF REAR 079288 4 STANDOFF FRONT 079289 ...

Page 15: ...QS11 QS23 Operator Parts Identification 071102 QS23 2 1 3 4 Figure 14 ITEM DESCRIPTION PART NO 1 COVER TOP 079969 2 TRAY A GREASE X79940 SER ITEM DESCRIPTION PART NO 3 STANDOFF REAR 079288 4 STANDOFF FRONT 079289 ...

Page 16: ...12 Operator Parts Identification Models QS11 QS23 071102 QS11 Accessories 5 3 4 8 13 14 19 18 9 7 20 15 16 17 11 10 6 12 SIZZLE 1 2 Figure 15 ...

Page 17: ...STANDOFF REAR 079288 9 BLOCK GAGE PLATEN KIT 079912 10 CLEANER SIZZLE 1 QT 545A 079895 11 BRUSH 625 X 1 500 074166 12 STANDOFF FRONT 079289 CARD CHECKOUT GRILL GM 049990 GUIDE CHECK OUT QS 051934 INSTRUCTION GRILL OPER 074825 INS KIT A 3FT RESTRAIN CABLE 074948 ITEM DESCRIPTION PART NO ITEMS 13 20 ARE INCLUDED IN X79689 KIT 13 SCREW 3 8 16X1 2 HEX HEAD 001081 14 WASHER 3 8 EXTERNAL 001087 15 SCREW...

Page 18: ...14 Operator Parts Identification Models QS11 QS23 071102 QS23 Accessories 5 3 4 8 13 14 19 18 9 7 20 15 16 17 11 10 6 12 SIZZLE 1 2 Figure 16 ...

Page 19: ...9288 9 BLOCK GAGE PLATEN KIT 079912 10 CLEANER SIZZLE 1 QT 545A 079895 11 BRUSH 625 X 1 500 074166 12 STANDOFF FRONT 079289 CARD CHECKOUT GRILL GM 049990 CARD GRILL CLEANING 050885 GUIDE CHECK OUT QS 051934 INSTRUCTION GRILL OPER 053656 INS KIT A 3FT RESTRAIN CABLE 074948 ITEM DESCRIPTION PART NO ITEMS 13 20 ARE INCLUDED IN X79873 KIT 13 SCREW 3 8 16X1 2 HEX HEAD 001081 14 WASHER 3 8 EXTERNAL 0010...

Page 20: ... The power switch is located on the front panel Indicator Light The lights on the front panel indicate when the heaters are operating Heating Zones Each side zone of the grill is equipped with three independent heating elements The independent elements assure even temperatures and quick temperature recovery Timer Button Used to start and stop the cook timer Release Material Sheets Release material...

Page 21: ...for the user operator maintenance personnel or manager and the service technician Operating Screen and Controls The VERSION SCREEN is viewed when a grill is powered for normal operation It indicates the version of software the microprocessor is using VER 1 01B Note If the grill is not equipped with the upper cook surface option the words NO PLTN will appear on the display for two seconds before th...

Page 22: ...cook for 30 seconds The operator wishes to add salt in the middle of the cook cycle Timer two should then be programmed for 15 seconds Once the cook cycle begins a tone will sound 15 seconds after the first timer starts alerting the operator to season the product Press the timer key to stop the tone The first timer will continue to measure the full 30 second cook cycle A tone will sound 5 seconds ...

Page 23: ...The zone that has the fault will shut down while the rest of the grill will be operational Refer to the Fault Screen information in the Service Manual Controls and Systems Section Maintenance Menu The Maintenance Menu provides five screens to allow managers and service technicians to monitor grill performance To enter the Maintenance Menu while any item is displayed press and hold the MENU key for...

Page 24: ... procedure for the remaining upper rear and lower elements When the last zone has been calibrated press MENU to return to the CALIBRAT screen Step 5 Press the UP arrow to display the SCALE message SCALE Note The CALIBRAT screen is the base maintenance screen All other maintenance functions are accessible through the CALIBRAT screen Step 1 Press the MENU key to display the current temperature scale...

Page 25: ...the UP arrow key to display the mesage NAME2 Repeat steps 6 9 until all desired item names have been entered Step 10 After entering the desired characters in the NAMES screens the control will return to NAME1 Press the DOWN arrow to display NAMES Step 11 Press the UP arrow to display LANGUAGE and press the MENU key to display ENGLISH Press the MENU key to return to the LANGUAGE display Step 12 Pre...

Page 26: ...22 Important To the Operator Models QS11 QS23 Maintenance Menu Flowchart ...

Page 27: ...g the grill the release material sheets must be installed on the upper and lower cook surfaces Perform the following steps for installing release material sheets CAUTION Make sure the grill is COOL before attempting to install or remove release material sheets Step 1 Lay the upper release material sheet on the lower plate and carefully lower the upper cook surface Figure 19 Step 2 Starting with th...

Page 28: ...er cook surface Rotate the release material sheet on an every other day basis Note Replace release material sheets if small pinholes develop CAUTION Release material sheets must be replaced if S Release material is torn S Release material substance is worn from the release material sheet S Product sticks to the release material S Release material has holes in it Figure 22 ...

Page 29: ...ill has reached set temperature If the grill is not at cook temperature the display will alternate between the item number and the words TOO COOL If the grill is too hot to cook the selected product the display will alternate betweenthe item number and the words TOO HOT When the words TOO COOL or TOO HOT stop appearing on the display the grill is ready to cook product Step 5 To adjust the gap betw...

Page 30: ...nd the control will continue to count down Figure 27 To cancel the tone press the large red TIMER button Step 8 Carefully remove product with a safe cooking utensil in the same order the product was placed on the grill Cleaning Between Product Runs After each run of product the grill must be cleaned to ensure proper cooking Step 1 Using a grill scraper scrape residue from the lower cook surface sc...

Page 31: ...aning the Grease Tray Partition Occasionally the grease tray partition must be cleaned Step 1 Place the power switch in the OFF position Step 2 Carefully unplug the unit from the wall receptacle Step 3 Remove the grease tray Step 4 Remove the four screws that secure the grease tray partition 14123 Figure 31 Step 5 Carefully remove the grease tray partition Take it to the sink for cleaning 14124 Fi...

Page 32: ...micalr product Hold the bottle 6 152 mm away and mist the entire upper cook surface starting at the front Use a cleaner that will not damage aluminum Mist one ounce of cleaner over each upper cook surface and two ounces on the lower cook surface Let the cleaner soak for 3 5 minutes Note One ounce of cleaner equals approximately thirty squirts Step 8 Starting at the front of the upper cook surface ...

Page 33: ...wipe down both sides with a clean damp grill cloth CAUTION S Never attempt to clean release material sheets on a cold surface S Never use a hot hose for cleaning release material S Never soak release material sheets in liquid S Never fold crease or touch release material sheets with sharp objects S Never allow the grill scraper or abrasive cleaning materials to come in contact with release materia...

Page 34: ...ion is ineffective contact a service technician d Faulty thermocouple d Contact a service technician 3 One heat zone will not heat Indicator light is on display flashing TOO COOL a Heater is faulty a Contact a service technician b Thermocouple is faulty b Contact a service technician c Thermo overload is faulty c Contact a service technician d Faulty relay or relay board d Contact a service techni...

Page 35: ...ct temperature calibration h Calibrate the grill accordingly i Cook surfaces are not parallel i Call a service technician to level the grill or refer to the leveling procedures in the front of this manual j Incorrect loading and or removing of product j Always remove product in the same order as it was loaded k The product is not fully under the top plate k Be sure all product is under the top pla...

Page 36: ...he warranty for new equipment parts is two years with a replacement parts warranty of 12 months This includes the microprocessor control relays and the upper cook surface aluminum casting and shroud Labor The Taylor warranty is valid only if the required service work is performed by an authorized Taylor technician For more details see the warranty checkout card Contact your local Taylor Distributo...

Page 37: ...11 X74612 1 2 212 BEEPER WITH WIRE HARNESS QS 078617 1 2 103 DECAL A KEYPAD QS SERIES X74320 SER 1 2 000 HARNESS KEYPAD TIMER BUTTON 074613 1 2 103 HARNESS WIRE REMOTE QS24 078614 1 2 103 PAD A KEY REMOTE RETROFIT X74618 1 2 103 PCB A REMOTE GRILL GREEN X50412 SER 1 2 212 SWITCH MEMBRANE 5 POSITION 8 044520 1 2 103 BRUSH 625 X 1 500 QS12 24 074166 1 1 000 BUTTON OPERATOR RED TIMER 074598 1 2 103 C...

Page 38: ...ESS POWER LOWER QS11 HV 074953 1 2 103 400V 50HZ 3N 4 WIRE HARNESS T C UPPER 4 QS11 074602 4 1 2 103 UPPER PLATEN FRONT HARNESS T C UPPER 5 QS11 074602 5 1 2 103 UPPER PLATEN MIDDLE HARNESS T C UPPER 6 QS11 074602 6 1 2 103 UPPER PLATEN REAR HARNESS UPPER POWER QS11 074611 1 2 103 UPPER PLATEN HEATER CAST 208V 1800W QS24 079639 22 3 6 103 208V 60HZ 3PH HEATER CAST 240V 1800W QS24 079639 24 3 6 103...

Page 39: ... 16 THD FEM 078640 1 2 103 UPPER PLATEN LABEL MIN CLEAR QS24 079061 1 1 000 LABEL PRODUCT STOP BULLS EYE 079894 1 1 000 LABEL WARNING CONSULT DIAGRAM 079169 1 1 000 LABEL WARNING RELEASE SHEET 079934 1 1 000 LABEL WARN NO SPRAY SYMBOL 074148 SYM 1 2 000 MAN OPER QS11 074606 M 1 000 MAN OPER QS24 050559 M 1 000 PANEL A CONTROL QS11 X74571 1 103 PANEL A CONTROL QS23 X74962 1 103 PANEL A FRONT QS11 X...

Page 40: ...ARM QS24 079213 2 2 103 BEARING OPEN END NEEDLE QS2 078522 8 8 103 BEARING OPEN END NEEDLE QS2 078523 2 2 103 BEARING OPEN END NEEDLE QS2 078652 2 2 103 BEARING PLATEN ARM PIVOT QS 078541 2 2 103 BRACKET A CYL STOP QS12 24 X74272 1 1 103 CAP BEARING PLATEN ARM QS24 078548 2 2 103 CYLINDER GAS DUAL SEAL QS24 070439 2 2 103 E RING 3 4 077046 4 4 000 E RING 3 8 038958 16 16 000 E RING EXTERNAL 1 2 02...

Page 41: ...212 208V 60HZ 3PH PLATEN A SERV FLAT QS11 23 X70966 28 212 240V 60HZ 3PH PLATEN A SERV FLAT QS11 23 X70966 75 212 400V 50HZ 3N 4 WIRE POINTER GAP ADJ QS24 078637 1 2 103 UPPER PLATEN RELAY 30A 277V 12VDC 074041 6 12 103 RELAY 24A 230V 200 240VAC 074372 26 1 1 103 400V 50HZ 3N 4 WIRE RETAINER GAP SLIDE QS12 QS2 078792 2 4 103 UPPER PLATEN ROD THREADED 5 16 18X1LONG 078639 1 2 103 UPPER PLATEN SCRAP...

Page 42: ...OKING ZONE THERMOSTAT 475F 078410 3 6 103 UPPER LOWER COOKING ZONE TRANS CONT 32VA 120 200 24 054834 1 2 103 TRAY A GREASE QS24 X79940 SER 1 1 103 TRIM CORNER FRONT LEFT QS11 074552 1 1 103 TRIM CORNER FRONT RIGHT QS11 074551 1 1 103 TRIM CORNER REAR LEFT QS11 074603 1 1 103 TRIM CORNER REAR RIGHT QS11 074604 1 1 103 VIDEO TRAIN QS24 OPS 051170 V 1 000 VHS FORMAT DOMESTIC VIDEO TRAIN QS24 OPS 0511...

Page 43: ...QS11 QS23 074626 23 Rev 7 12 ...

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