Taylor Freezemaster 300 Series User Manual Download

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Models 336, 338 & 339

Freezemaster

300 Series

Operating Instructions

036029-M

4/16/09

Summary of Contents for Freezemaster 300 Series

Page 1: ...Models 336 338 339 Freezemaster 300 Series Operating Instructions 036029 M 4 16 09...

Page 2: ...on the data label Model Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size A Minimum Wire Ampacity A E April 2009 Taylor All rights reserved 036029 M The word Taylor and the C...

Page 3: ...6 7 Model 338 8 Model 339 9 Three Spout Door 10 Accessories 11 Section 5 Important To the Operator 12 Symbol Definitions 12 Power Switch 13 Indicator Light Mix Low 13 Mix Refrigeration Button 13 Stand...

Page 4: ...6 Section 8 Troubleshooting Guide 27 Section 9 Parts Replacement Schedule 30 Section 10 Parts List 31 Wiring Diagrams 41 Note Continuing research results in steady improvements therefore information i...

Page 5: ...ll repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries Site Preparation Review the area the unit is to be installed in be...

Page 6: ...the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each unit requires one power supply for ea...

Page 7: ...ion of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with...

Page 8: ...slation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the...

Page 9: ...er Failure to follow these instructions may result in serious electrical shock S DO NOT operate the freezer unless it is properly grounded S DO NOT operate the freezer with larger fuses than specified...

Page 10: ...a level surface Failure to comply may result in personal injury or equipment damage Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed acco...

Page 11: ...OD x 070 W 016137 6 Tube Feed 5 32 Dia Hole 043461 2 7 O Ring 563 OD x 070 043758 8 Panel Rear 029816 9 Louver Side Top 051191 10 Panel Upper Side Right 028741 Item Description Part No 11 Panel A Lowe...

Page 12: ...ed SS 5 32 Hole X29429 2 6 O Ring 643 OD x 077 W 018572 7 Panel Rear 051600 8 Louver Side Top 051191 9 Panel A Side Upper Right X48596 Item Description Part No 10 Panel Side Lower Right 048487 11 Pane...

Page 13: ...le X29429 2 6 O Ring 643 OD x 077 W 018572 7 Panel Rear 053782 8 Louver Side Top 051191 9 Panel Upper Side Right 028741 10 Panel A Lower Side R L X24424 Item Description Part No 11 Pan Drip 17 1 4 Lon...

Page 14: ...7 O Ring 3 8 OD x 070 W 016137 8 Plug Prime 028805 9 Handle A Draw Adjustable X55096 9a Handle Adjustable 028804 9b Screw Adjustment Stainless 055092 Item Description Part No 9c O Ring 1 4 OD x 070 W...

Page 15: ...White 023316 6 Sanitizer Kay 5 125 Pkts 041082 Sanitizer Stera Sheen 100 Pkts 055492 Sanitizer Stera Sheen 64 oz Jar 010425 Item Description Part No 7 Pail Mix 10 Qt 336 339 013163 8 Deflector Blower...

Page 16: ...r Item Description 1 Power Switch 2 Mix Refrigeration Button 3 Standby Button 4 Wash Button 5 Auto Button 6 Indicator Light MIX LOW 7 Reset Button Symbol Definitions The following chart identifies the...

Page 17: ...vent overbeating and product breakdown To activate the SHR and CTR features press the STANDBY button Remove the air orifice and place the air tube end without the hole into the mix inlet hole When the...

Page 18: ...machine lubricate the o rings on the air tube the end with the hole and place it into the mix inlet hole Every time the draw handle is raised new mix and air from the hopper will flow down into the f...

Page 19: ...chine for the first time or need information to get to this starting point in our instructions turn to page 23 Disassembly and start there Assembly Note When lubricating parts use an approved food gra...

Page 20: ...t The beater should fit snugly but not so tightly that the beater cannot be turned slightly to engage the drive shaft If the beater slides in too easily with little or no resistance there will not be...

Page 21: ...n equally in a crisscross pattern to insure the door is snug Note The short handscrews go on thebottom and the long handscrews go on top Figure 15 Step 5 Install the three draw valves Slide the two o...

Page 22: ...ese units feature adjustable draw handles to provide the best portion control The draw handles can be adjusted for different flow rates See page 14 for more information on adjusting these handles Step...

Page 23: ...led and the hopper gasket in the bottom of the mix hopper for sanitizing Repeat Steps 10 and 11 for the other side of the freezer Sanitizing Step 1 Prepare a pail of approved 100 PPM sanitizing soluti...

Page 24: ...gure 31 Step 7 When a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door lower the draw handle Draw off all the sanitizing solution Figure 32...

Page 25: ...ers of fresh mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout raise t...

Page 26: ...Step 3 If local health codes permit the use of rerun place a sanitized NSF approved stainless steel rerun container beneath the door spout Press the WASH key and lower the draw handle Drain the remain...

Page 27: ...emove the handscrews freezer door beaters scraper blades and drive shafts from the freezing cylinders Take these parts to the sink for cleaning Step 3 Remove the front drip tray and the splash shield...

Page 28: ...6 Remove the rear drip pan and take it to the sink for cleaning Note If the drip pan is filled with an excessive amount of mix refer to the Troubleshooting Guide Step 7 Thoroughly brush clean all disa...

Page 29: ...50 during the days operation j 6 On a designated day of the week run the mix as low as feasible and discard it after closing This will break the rerun cycle and reduce the possibility of high bacteria...

Page 30: ...o be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from...

Page 31: ...not installed f Install air orifice in air tube 21 g Air tube is installed in the STANDBY position g Install the air tube in the AUTO position 21 2 The product is too stiff a The viscosity needs adjus...

Page 32: ...shaft b Mix and lubricant collected in the drive coupling b Brush clean the rear shell bearing area regularly 24 7 The freezing cylinder walls are scored a The beater assembly is bent a Call service...

Page 33: ...ssure cut out d Allow the unit to cool and reset Check for dirty condenser air cooled or loss of water water cooled 25 26 11 Product is not feeding into the freezing cylinder a Inadequate level of mix...

Page 34: ...eezer Door Gasket X Front Bearing X Draw Valve O Ring X Pivot Pin O Ring X Prime Plug O Ring X Air Tube O Ring X Air Orifice O Ring X White Bristle Brush 3 x 7 Inspect Replace if Necessary Minimum Whi...

Page 35: ...0 208 230V 60 HZ 3 PH RIGHT BEATER MOTOR BLOCK TERMINAL 2P 039422 1 1 2 103 208 230V 60HZ 1PH BLOCK TERMINAL 3P 039423 1 1 2 103 208 230V 60HZ 3PH BLOCK TERMINAL 5 POLE 024329 1 103 BLOWER A STANDARD...

Page 36: ...T COMPRESSOR 052401 27 2 103 COMPRESSOR CS18K6E TF5 238 052397 33 1 1 512 208 230V 60HZ 3PH COMPRESSOR CS14K6E TF5 238 052396 33 2 512 208 230V 60HZ 3PH COMPRESSOR TL3G R134A DANFOSS 047701 27 1 1 1 5...

Page 37: ...1 000 208 230V 60HZ 3PH DOOR A 3 SPOUT X51532 15 1 1 1 103 J5080000 UP BEARING FRONT 050216 2 2 2 000 GASKET DOOR HT 4 DOUBLE 048926 2 2 2 000 HANDLE A DRAW ADJUSTABLE X55096 3 3 3 103 SCREW ADJUSTME...

Page 38: ...216 2 000 CAP DESIGN 1 010 ID 6 POINT 014218 3 000 GASKET DOOR HT 4 DOUBLE 048926 2 000 O RING 563 OD X 070W 013 043758 8 000 O RING 3 8 OD X 070W 016137 6 000 O RING 5 16 OD X 070W 016272 1 000 O RIN...

Page 39: ...Z 3PH MOTOR FAN 95 3 CFM 2700 RPM 062253 27 SEE KIT A MOTOR FAN MOTOR FAN 50W W GROUNDWIRE 029770 27 1 103 208 230V 60HZ 3PH FAN 5 BLADE 12 PUSH 22DEG 049009 1 103 NUT STUD 460 664 754 56 LONG 034382...

Page 40: ...4238 2 2 2 103 BEATER MOTOR PULLEY 2AK64 5 8 BORE 039695 2 2 2 103 GEAR RECEPTACLE A QUICK CONNECT X33321 2 2 2 103 DRAW SWITCH RELAY 3 POLE 20A 208 240 50 60 012725 33 1 1 2 103 COMPRESSOR RELAY SPDT...

Page 41: ...T X39269 1 103 BRACKET DRAW SWITCH 039264 1 103 SWITCH LEVER SPDT 11A 125 039252 2 103 SWITCH A DRAW SELF CLOSING X38547 1 1 103 ARM SWITCH DRAW LEFT 038649 1 1 103 ARM SWITCH DRAW RIGHT 038650 1 1 10...

Page 42: ...047016 1 1 2 103 VALVE ACCESS 1 4FL X 1 4SOLDER 044404 1 1 1 103 VALVE EPR 1 4S 022665 1 1 1 103 VALVE EXP AUTO 1 4S X1 4 FPT 046365 2 2 2 103 BOOT EXPANSION VALVE 050900 2 2 2 000 J7010000 UP VALVE S...

Page 43: ...20 240 50 1 380 450V 60H 3N BLOCK TERMINAL 2P 25 SPA 051644 1 103 220 240V 50HZ 1PH BLOCK TERMINAL 2P L1 L2 039422 2 103 BLOCK TERMINAL 2P L1 N 039421 1 2 103 220 240V 50HZ 1PH BLOCK TERMINAL 3P L1 L2...

Page 44: ...IRING 754 774 8 046585 35 1 000 220 240V 50HZ 3PH DIAGRAM WIRING 046585 34 1 000 220 240V 50HZ 1PH DIAGRAM WIRING 754 774 8 046585 39 1 000 220V 50 60HZ 3PH DIAGRAM WIRING 754 774 8 046585 62 1 000 38...

Page 45: ...Model 336 038333 Rev 4 09...

Page 46: ...Model 336 038333 33 Rev 4 09...

Page 47: ...Model 336 038333 62 Rev 4 09...

Page 48: ...Model 338 051624 27 Rev 4 09...

Page 49: ...Model 338 051624 33 Rev 4 09...

Page 50: ...Model 339 046585 27 Rev 4 09...

Page 51: ...Model 339 046585 33 Rev 4 09...

Page 52: ...Model 339 046585 62 Rev 4 09...

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Taylor Freezemaster 300 Series, Operating Instructions Manual

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