Maintenance, Service, and Repair
Steering Components
Page 10
REPLACE THE FRONT FORK
6. Remove the front axle. Refer to section
Front Axle Removal and Installation
in
Front Axle
Service
for information regarding removing the front axle.
7. Remove the fork bearing cap.
8. While supporting the front fork so that it cannot fall out of the vehicle, remove the fork spindle nut and
remove the fork from the vehicle.
9. Thoroughly clean all parts and install in reverse order.
•
Tighten the fork spindle nut to remove all play in the fork bearings and then an additional
1/4 turn.
•
Refer to section
Front Axle Removal and Installation
in
Front Axle Service
for information
regarding installing the front axle.
•
If the fork was replaced with a new fork the front end should be realigned. Refer to section
Front
End Alignment
for information regarding aligning the front end.
10. Lower the wheels to the ground.
11. Reconnect the main positive and negative cables at the
batteries.
12. Remove the blocks from behind the wheels.
13. Release the parking brake and test drive the vehicle.
1. Make sure the key-switch is in the “OFF”
position, then remove
the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the rear wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Always use a lifting strap, hoist, and jack stands, of adequate capacity
to lift and support the vehicle. Failure to use lifting and support devices
of rated load capacity may result in severe bodily injury.
Summary of Contents for SC-100-24
Page 2: ......
Page 14: ...INTRODUCTION Page 8 Notes ...
Page 40: ...SAFETY RULES AND OPERATING INSTRUCTIONS Safety Rules Page 22 Notes ...
Page 46: ...Maintenance Service and Repair Front Axle Page 6 Notes ...
Page 65: ...TABLE OF CONTENTS Throttle Linkage Throttle Linkage Adjustments 2 Throttle Linkage ...
Page 81: ...Maintenance Service and Repair Page 9 Transmission view from rear ...
Page 93: ...Maintenance Service and Repair Page 21 NOTE Values shown are for reference only C D ...
Page 94: ...Maintenance Service and Repair Page 22 Notes ...
Page 100: ...Maintenance Service and Repair Page 6 Notes ...
Page 118: ...Wire Diagrams Wire Diagrams Page 2 Notes ...
Page 120: ...Illustrated Parts Page 2 Front Axle and Fork ...
Page 122: ...Illustrated Parts Page 4 Steering Linkage ...
Page 126: ...Illustrated Parts Page 8 Transmission Differential Case ...
Page 128: ...Illustrated Parts Page 10 Rear Axle ...
Page 130: ...Illustrated Parts Page 12 Rear Brakes ...
Page 132: ...Illustrated Parts Page 14 Motor ...
Page 134: ...Illustrated Parts Page 16 Brake Linkage ...
Page 136: ...Illustrated Parts Page 18 Throttle Linkage Slip joint detail ...
Page 138: ...Illustrated Parts Page 20 Wheels and Tires page 1 ...
Page 140: ...Illustrated Parts Page 22 Wheels and Tires page 2 ...
Page 144: ...Illustrated Parts Page 26 Speed Control Panel ...
Page 148: ...Illustrated Parts Page 30 Charger Lestronic Page 1 ...
Page 150: ...Illustrated Parts Page 32 Charger Lestronic Page 2 ...
Page 156: ...Illustrated Parts Page 38 Frame Seat Cushions and Deck Trailer Hitches ...
Page 158: ...Illustrated Parts Page 40 Decals ...
Page 160: ...Illustrated Parts Page 42 Knee Pad and Floor Mats optional ...
Page 162: ...Illustrated Parts Page 44 Lift Out Battery Box optional Illustration not available ...
Page 164: ...Illustrated Parts Page 46 Ladders and Strobe Light optional Strobe Light ...
Page 166: ...Illustrated Parts Page 48 Notes ...
Page 175: ......