PM Schedule
Page 19
ME-455-04
E-455
Maintenance Schedule
Most of these items should only be performed by a qualified technician. Details regarding the service procedures
can be found in the vehicle service manual.
Any problems found during an inspection should be repaired before the vehicle is put back into service.
Every Week
•
All daily items plus the following:
•
Battery electrolyte level
•
Check tire tread for debris
•
Inspect tire wear or damage
•
Check all electrical interlocks for proper operation
•
Smooth and proper operation of throttle
•
Smooth and proper operation of brake linkage
•
Operation of Horn
•
Check all lights
•
Operation of parking brake
•
Operation of steering
•
Operation of operator presence switch
• Inspect for fluid leaks
First 20 hours
•
Re-torque the wheel nuts.
•
Inspect all hardware for tightness.
Every Month or 100 hours
•
All weekly items plus the following:
•
Inspect for existence and readability of all safety
labels
•
Clean battery terminals
•
Inspect front wheel bearings for play and noise
•
Inspect fork collar bearings for play
•
Trailer hitch (operation, latch, wear)
Every 3 Months or 300 hours
•
All monthly items plus the following:
•
Inspect/adjust brake
•
Clean battery compartment
• Inspect and tighten all hardware (first 300 hours
only, then 1200 hours and every 1200 hours)
•
Lubricate the vehicle
•
Inspect steering rod ends
•
Re-torque wheel nuts
•
Tighten all electrical connections
•
Clean drive motor exterior
Every 6 Months of 600 Hours
•
All 3 month items plus the following:
•
Inspect all electrical connections for signs of
overheating
•
Inspect steering pillow block bearings
•
Inspect all wiring for cracks, fraying or wear
•
Inspect frame for damage
•
Test batteries
•
Inspect brake pads and rotors
Every Year or 1,000 hours)
•
All 6 month items plus the following:
•
Clean and repack front wheel bearings, replace
grease seals
•
Inspect and tighten all hardware
•
Inspect motor brushes and blow out carbon
•
Rotate rear tires
•
Inspect rear wheel bearings for noise
Every 2 Years or 2,000 hours
•
All yearly items plus the following:
•
Change rear axle oil.
Summary of Contents for E-455
Page 6: ......
Page 12: ...Page 12 ME 455 04 Introduction E 455 Notes...
Page 27: ...Lubrication Page 27 ME 455 04 E 455 LUBRICATION DIAGRAM GT Transaxle SD Transaxle...
Page 28: ...Lubrication Page 28 E 455 ME 455 04 Notes...
Page 49: ...Transaxle Page 49 ME 455 04 E 455...
Page 58: ...Steering Page 58 E 455 ME 455 04 Exploded View of Steering Gear...
Page 68: ...Brakes Page 68 E 455 ME 455 04 Notes...
Page 94: ...Suspension Page 94 E 455 ME 455 04 Notes...
Page 106: ...Replacement Parts Page 106 ME 455 04 E 455 GT TRANSAXLE ASSEMBLY REAR...
Page 110: ...Replacement Parts Page 110 ME 455 04 E 455 BATTERY...
Page 132: ...Replacement Parts Page 132 ME 455 04 E 455 Notes...
Page 133: ......