
Maintenance, Service, and Repair
Steering
Page 4
ADJUST STEERING CHAINS
There are two steering chains. One is at the bottom of
the steering column under the floorboard, the other is at
the top of the fork under the seat platform. Both steering
chains have an adjustable turnbuckle for setting the chain
tension. Before adjusting the chains, be certain that the
turn buckles are positioned correctly.
The turnbuckles should be centered between the two
sprockets when the steering is positioned in the straight
ahead position. If the turnbuckles are not centered, then
remove and reposition the turnbuckles before adjusting
the chains.
After the turnbuckles are centered, rotate the steering
from a full right turn to a full left turn and be certain that
the turnbuckles do not contact the sprockets.
To adjust the steering chain tension, perform the following
for the upper and/or lower chains:
6. Raise the front of the vehicle and support with
jack stands.
7. Cut, remove and discard the safety wire from the
turnbuckle. DO NOT reuse the safety wire.
8. Using a pull scale, adjust the turnbuckle until it
deflects approximately 0.25” at 20 pounds.
9. Install new safety wire on the turnbuckle.
10. Lower the wheels to the ground.
Turnbuckle on Lower Steering
Upper Steering Chain
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Set the park brake.
4. Place blocks under the rear wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Turnbuckle with Safety Wire
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
11. Reconnect the main positive and negative cables
at the batteries.
12. Remove the blocks from behind the wheels.
13. Release the parking brake and test drive the
vehicle.
Summary of Contents for C0-014-32
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Page 33: ...TABLE OF CONTENTS Front End Alignment 2 Replace the Front Fork 3 Adjust Steering Chains 4 ...
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Page 63: ...Maintenance Service and Repair F2 F3 Transmission Page 13 EXPLODED VIEW ...
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Page 134: ...Illustrated Parts Parts Page 2 Front Axle ...
Page 136: ...Illustrated Parts Parts Page 4 Front Fork ...
Page 138: ...Illustrated Parts Parts Page 6 Steering Linkage ...
Page 142: ...Illustrated Parts Parts Page 10 Transmission Differential Case ...
Page 144: ...Illustrated Parts Parts Page 12 Rear Brakes Axle tube 8 9 4 5 6 7 3 2 1 Rear Axle ...
Page 148: ...Illustrated Parts Parts Page 16 Brake linkage ...
Page 150: ...Illustrated Parts Parts Page 18 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10 ...
Page 152: ...Illustrated Parts Parts Page 20 Instrument Panel dash ...
Page 154: ...Illustrated Parts Parts Page 22 Speed Control Panel ...
Page 160: ...Illustrated Parts Parts Page 28 Signet Charger Model HBS series charger shown ...
Page 162: ...Illustrated Parts Parts Page 30 Batteries ...
Page 164: ...Illustrated Parts Parts Page 32 Seat Cushions and Deck ...
Page 166: ...Illustrated Parts Parts Page 34 Decals ...
Page 168: ...Illustrated Parts Parts Page 36 Optional Equipment ...
Page 170: ...Illustrated Parts Parts Page 38 Stake Sides ...
Page 172: ...Illustrated Parts Parts Page 40 Fiberglass Cab and Doors P1 ...
Page 174: ...Illustrated Parts Parts Page 42 Mirrors Windshield Wiper Brake Light ...
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