Batteries
Page 81
MB-248-18
B0-248; B0-254; BT-248; BT-280 (36v & 48v)
REMOVE/INSTALL
Industrial Battery or Lift Out Battery Pack
1: Thoroughly clean the battery and battery compartment. Refer to Cleaning in
this section for information regarding cleaning the batteries.
2: Using a hoist or forklift equipped with a proper battery lifting device (see
illustration), slowly raise the battery out of the vehicle.
3: Inspect the battery compartment for signs of corrosion.
4: If minimal signs of corrosion are seen, then the damaged paint should be
stripped off and the entire battery compartment cleaned and repainted.
5: If there are excessive signs of corrosion, then it may be necessary to replace
some of the frame members or completely rebuild the battery
compartment.
6: Inspect the battery cables and terminals. If any of the cables or
terminals show signs of corrosion, then they must be repaired or
replaced.
7: Install the battery in reverse order.
8: Remove the blocks from the wheels and test drive.
Individual Batteries
1: Using an insulated wrench, disconnect the cables from the
battery to be removed.
2: Using a battery lifting strap, remove the battery from the
vehicle.
3: Inspect the battery compartment for corrosion. If there is
significant corrosion, all batteries should be removed and
the compartment cleaned and painted.
4: Install the battery and torque the battery terminal hardware
per torque listed in the Hardware Torque table at the end
of this section.
HARDWARE TORQUE
If hardware is not listed here, refer to standard torque
values in the appendix.
Description
Inch Pounds
Newton Meters
Battery terminal, Trojan bolt
95-105
11-12
Battery terminal, Trojan stud
95-105
11-12
Battery terminal, T/D bolt
168
19
WARNING
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
Do not allow the loose battery cables to contact
any other parts of the vehicle as this could cause
in a short circuit resulting severe bodily injury
or damage to the vehicle.
WARNING
Individual batteries can weight up to 80 pounds
or more. To avoid injury, use proper lifting
techniques or a hoist to remove the battery.
Summary of Contents for B0-248-36
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Page 94: ...Replacement Parts Page 94 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v AXLE ASSEMBLY FRONT...
Page 124: ...Replacement Parts Page 124 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v Fiberglass Cab...
Page 126: ...Replacement Parts Page 126 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v Dump Bed...
Page 134: ...Replacement Parts Page 134 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v MOTOR...
Page 138: ...Replacement Parts Page 138 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v...
Page 140: ...Replacement Parts Page 140 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v STEERING GEAR...
Page 142: ...Replacement Parts Page 142 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v STEERING LINKAGE...
Page 146: ...Replacement Parts Page 146 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v SUSPENSION REAR...
Page 148: ...Replacement Parts Page 148 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v WHEELS AND TIRES...