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21

5  Troubleshoot

This chapter provides information on how to investigate or rectify problems that may occur. Actions 

marked with (*) must be carried out by TAWI or a TAWI authorised service technician.

Problem Likely caused by

Action required

Vac

uum lift

er does no

t lift

Vacuum pump not started

Check function of vacuum pump. See 

Install vacuum 

pump on page 4

.

Load too heavy

Reduce load. It must not exceed the lifting capacity of 

the lift.

Air leakage

Check connections, air and lift tube for damage or 

wear. Tighten clamps and, if necessary, change air or 
lift tube (see 

Shorten or change lift tube on page 

8).

 Check filter unit for leakage.

Dirty vacuum pump filter

Clean filter inset, see 

Clean vacuum pump filter on 

page 18

.

Dirty suction foot filter

Clean suction foot filter, see 

Clean suction foot filter 

on page 17

.

Vacuum pump installed in the wrong 

direction

Check the direction of rotation of the vacuum pump. Is 

air blowing from the silencer? If not, change the phas-

es over. This must be carried out by a qualified electri-
cian, see 

Install vacuum pump on page 4

.

Suction foot installed incorrectly

Remove suction foot and clean the foot filter. Refit 
suction foot, see 

Install suction foot and touch bolt 

on page 10

.  Do not overtighten the fixing bolts. 

Problems can occur because the bolts are undertight-

ened or overtightened. Overtightening may deform the 

top of the suction foot.

Suction foot rubber gasket damaged 

or worn

Replace gasket.

Tool mo

ves slo

wly 

up

/do

wn

Air leakage

Check connections, air and lift tube for damage or 

wear. Tighten clamps and, if necessary, change air or 
lift tube (see 

Shorten or change lift tube on page 

8)

. Check filter unit for leakage.

Filter unit control valve open

Adjust filter unit control valve, see 

Install filter unit 

and air tubes on page 7

.

Operating  handle t

oo 

high or lo

w

Wrong adjustment of load balance  

Adjust load balance without and with load, see 

Adjust 

load balance on page 12

.

Summary of Contents for VM30

Page 1: ...User guide for TAWI VacuEasylift...

Page 2: ...chapter presents an overview illustration of the lifters and a table containing characteristics of the different models The VM60 model is used for all illustrations in this manual Your model may diffe...

Page 3: ...operation dB 73 75 75 78 78 79 Model VM120 VM180 VM270 Lifting capacity kg 120 180 270 Lift tube mm 230 250 300 Stroke mm 1700 2400 1500 1500 Lift tube length mm 2500 4000 2500 2500 Noise level Idle d...

Page 4: ...ember that a jib crane is more effective if the lifting equipment is more often used at the outer part of the jib arm c A a b 3 Connect the vacuum pump power supply c A motor circuit breaker with hold...

Page 5: ...nected to a thermal relay for overheating protec tion e Wait at least 60 seconds and let the fan stop before turning it on again f 6 Verify function of the vacuum pump and that it rotates in the cloc...

Page 6: ...plate to the vacuum pump outlet reducing socket with hose clamps use a torque of min 5 Nm c 6 Mount the silencing hood on the base plate Verify that the outlet is not blocked and that there is enough...

Page 7: ...e between the filter unit and the lift tube top swivel with hose clamps use a clamp torque of 5 Nm c VM0 40 50 come with a reducing socket which is placed inside the filter inlet The fil ter inlet and...

Page 8: ...5 2 cm of neoprene approxi mately 5 5 cm for models VM100 270 c 6 Push the top swivel into the lift tube d At least one complete spiral winding must cover the swivel 7 Make sure the area is clean and...

Page 9: ...m measured from the top of the suction head 4 Make sure the area is clean and dust free before taping Attach the lift tube to the suction head with at least three layers of duct tape under each clamp...

Page 10: ...unauthorized modifications Cutting the lift tube may change the characteristics of the VacuEasylift TAWI must authorize all modifications of the lift tube Use protective eye wear These instructions m...

Page 11: ...capacity If the quick release attachment is used the touch bolt must be removed 10mm b The touch bolt provides help for the operator by opening the suction head valve fully enabling a good grip of th...

Page 12: ...e unit with and without load to a con venient level for the operator This ensures that the control handle is within comfortable reach at all times 1 Press the main switch to turn the power on 2 Balanc...

Page 13: ...13 Load adjustment knob positions with and without load standard handle Load adjustment knob positions with and without load flex handle...

Page 14: ...st be executed before the vacuum lifter may be put into operation Motion limiters may not be used to limit the horisontal motion of the vacuum lifter The installa tion of a motion limiter may cause se...

Page 15: ...ust be used only in a vertical position The max lifting capacity SWL must not be exceeded Use vacuum power only to handle the load Do not lift the load by hand force A load must never be left hanging...

Page 16: ...a by pressing the operating handle right to the bottom and braking the seal c or b If a release valve is used option al accessory compatible with model VM0 40 50 180 270 and VM60 80 100 20 with flex h...

Page 17: ...erify function of the lifter Note the colour code system for safe assembly of lift unit to suction foot accessory Each colour corresponds to a specific VacuEasylift model ONLY PARTS WITH MATCHING COLO...

Page 18: ...essed air 5 The filter inset MUST be replaced when dirty or damaged 6 Reassemble the filter unit and mount it in the filter holder with the filter unit lid in the upward direc tion see figure 7 Verify...

Page 19: ...rried out on a yearly basis If any damage wear is detected on the lifter this must immediately be reported to TAWI or au thorised TAWI representative The lifter must be taken out of commission and not...

Page 20: ...and then stop the vacuum pump The load should be equivalent to the rated max lifting capacity and of a non porous material for example a steel plate A controlled sinking motion is correct anything els...

Page 21: ...Check the direction of rotation of the vacuum pump Is air blowing from the silencer If not change the phas es over This must be carried out by a qualified electri cian see Install vacuum pump on page...

Page 22: ...Check electrical parts and reset circuit breaker Main switch is turned off Turn main switch on PTC relay has tripped Let the vacuum pump cool down and verify that air flow is sufficient Reset the PTC...

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