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4  Service & maintenance

This chapter provides information about service and maintenance of the lifters. The chapter is divided into three 
sections based on who is to perform the inspections and how often the inspections are to be carried out. Daily 
by the operator, quarterly by inhouse maintenance or yearly by TAWI authorised service technician.
For technical service, maintenance or repairs contact your TAWI representative or [email protected]. TAWI must 
authorise all modifications to this product. TAWI assumes no responsibility for unauthorised modifications and 
guarantees will automatically become invalid if unauthorised modifications have been made.

Inspections

The following inspections are to be carried out.

•  Service must be carried out on a yearly basis or when the service indicator lamp (see 

G. Service indicator 

on page 13) 

on the control panel is lit.

•  If any damage/wear is detected on the lifter, this must immediately be reported to TAWI or authorised 

TAWI representative. The lifter must be taken out of commission and not be used until the damage has 
been repaired.

•  All service must be carried out with the battery disconnected. The battery pack can be lifted out in order 

to remove the power source.

•  In order to deal with the lifter’s cables and wiring, a good knowledge of electricity and TAWI electrical 

schedules of the lifters is required.

Daily inspections by operator

1.  If yearly service has been carried out, make sure that the service inspection date is valid.
2.  Check that the max lifting capacity signs are visible.
3.  Check that warning and operating labels are visible.
4.  Make sure wheels and bearings are functioning and running smoothly. 
5.  Make sure breaks are functioning correctly and check for signs of damage/wear. 
6.  Check external wiring for damage/wear.
7.  Make sure that the hand control is functioning properly.

•  If the battery needs to be replaced, either order a new battery pack from TAWI or make sure that an 

original battery is used. If assistance is needed, contact TAWI.

•  Keep the lifter clean, use a damp cloth. Do not use chemical cleaners.

Continue on the next page

Summary of Contents for PRO100ESE

Page 1: ...User guide for TAWI Lifting Trolleys...

Page 2: ...50kg 551lbs The lifters can be equipped with different tools that have battery driven lifting and lowering capabilities The user moves the lifter by pushing it and prevents it from moving when station...

Page 3: ...52lbs 73kg 160lbs 78kg 171lbs 77kg 169lbs 81kg 178lbs 86kg 189lbs 107kg 238lbs 113kg 249lbs Electrical EasyTurn 115kg 253lbs 120kg 265lbs 152kg 335lbs 158kg 348lbs Manual EasyTurn 113kg 249lbs 118kg 2...

Page 4: ...re the mass centre of the load is located in terms of x and y distances The graphs in the load diagrams display allowed x distances and the text above each load diagram presents allowed y distances Va...

Page 5: ...agram PRO200ESE Illustration of x and y distances Valid for y distances between 0 2195mm 0 86 4in Valid for y distances between 0 2540mm 0 100in Valid for y distances between 0 2540mm 0 100in Valid fo...

Page 6: ...sten tools and how to start the lifter Torques to apply Tool attachment for model Type Torque Nm class 8 8 ft lb PRO 40 and PRO80 M6 10 Nm 7 3 ft lb PRO140 and PRO180 M8 24 Nm 17 7 ft lb PRO250 M10 47...

Page 7: ...ged Review and perform relevant inspections See Daily inspections by operator on page 20 Quarterly inspections by inhouse maintenance on page 21 and Yearly inspections by TAWI authorised service techn...

Page 8: ...6 Fasten the power cord in its holder on the mast The lifter can be switched on or off when charging the battery It is recommended that the lifter is switched off To make sure not to damage the cord...

Page 9: ...80 Orange Boost charge Yellow Top up charge Green Ready standby PRO140 PRO180 PRO250 PRO100ESE and PRO200ESE Yellow steady Boost charge Yellow flashing Top up charge Green Ready standby Red Error Move...

Page 10: ...at the rear wheels are locked in a fixed position only allowing the lifter to move straight forward and straight backwards This feature keeps the lifter steady and is helpful when it is transported a...

Page 11: ...leg to move inwards and outwards d Extend the leg to desired position make sure it ends up within the max and min markings e Remove the screw from the middle position f Put the screw back and fasten i...

Page 12: ...detachable hand control and the control panel If the lifter is not equipped with a hand control only the control panel is used Raise and lower with the hand control The hand control can be detached f...

Page 13: ...indicator H Main switch J Raise the tool one speed K Lower the tool one speed L Safety button Battery status display The battery status is indicated by the number of lit bars in the battery status di...

Page 14: ...ools etcetera see Tools on page 36 for additional examples These can be used to raise and lower loads and objects using the hand control and or the control panel Make sure that the load is stable and...

Page 15: ...pped with the EasySqueeze and raised approximately 20cm 7 8in it is possible to rotate the object clockwise or counterclockwise 1 Press and hold the Rotate counterclockwise D button or the Rotate cloc...

Page 16: ...g raising or lowering 1 Apply the brake 2 If applicable rotate the object to the desired angle for unloading 3 Use the hand control to raise the object to de sired height for unloading Make sure that...

Page 17: ...ipper into the core of the reel 3 Release the Down button when the Coregripper has reached desired depth 4 Activate the gripping jaws by lifting the extractor handle out of its slots Use both hands 5...

Page 18: ...hat its center of gravity ends up on the axis of rotation Transport a reel 1 Release the brake and push the lifter to desired location Always transport the reel with the core in hor isontal position A...

Page 19: ...WI Lifting Trolley ladder on page 10 The brake must be applied on the lifter when using the ladder 1 The Position stop hand control has a button on top 2 Press the top button C to activate the Positio...

Page 20: ...I or authorised TAWI representative The lifter must be taken out of commission and not be used until the damage has been repaired All service must be carried out with the battery disconnected The batt...

Page 21: ...er is supplying correct voltage 10 Check all wiring for signs of damage wear and make sure all connections are correct 11 Make sure that overload protection is functioning properly by test lifting wit...

Page 22: ...it switches are broken damaged Check functions of limit switches replace if needed No signal from hand control Check if the hand control or connection cable are dam aged Replace if necessary No signal...

Page 23: ...Replace rear wheels Battey status display is not lit Wires or connections are loose Check wires and connections between mother board and control panel Control panel is damaged Replace control panel Em...

Page 24: ...ce control panel Circuit board for squeeze function damaged Replace circuit board EasyTurn does not turn Any faults of main unit Check if main unit is working properly Overload protection is activated...

Page 25: ...has a short circuit to a bat tery connection Contact a TAWI authorised service technician D N A E N A F Sleepmode follows a preset period of inactivity the function is there to save the battery Restar...

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