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Taurus 60, Manual

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Turbomachinery Package Specification 

Taurus

 60 Compressor Set and Mechanical Drive 

 

Single-Phase Lighting and Space Heater Voltage 

Optional Package Lighting and Space Heater 
Voltage Ratings 

120, 220, 230, or 240 VAC, 50 Hz or 60 Hz 

Ingress Protection (IP) Ratings 

Onskid Junction Boxes 

IP56 to IP66 

Control Console 

IP50 

Battery Charger, NEC 

IP22 

Battery Charger, CE 

IP31 

Solar’s Applicable Engineering Specifications 

ES 9-56 

Fusion Welding 

ES 9-58 

Standard Paint Program – Turbo Machinery 

ES 1593 

Guidelines for NEC Compliance of Solar’s Product Lines: Class I, Group D, Division 1 
and Division 2 

ES 1762 

Standards and Practices for Electrical Systems for Gas Turbine Packages Installed In 
Hazardous Areas (CENELEC/IEC Standards – European ATEX Directive 94/9/EC) 

ES 2201 

Auxiliary Air 

ES 2231 

Standards and Practices for The Design and Installation of Cable Channels and TC 
Rated Cables Installed In Class 1, Division 2 Hazardous Areas 

Solar’s Applicable Product Information Letters 

PIL 127 

Product Certification 

PIL 140 

Dry Gas Face Seals for 

Solar

 Compressors 

Notes: 

(a) 

All package piping is fabricated from 316L stainless steel with the exception of lube oil vent 
lines and any piping welded directly to a carbon steel lube oil tank or tank cover. 

© 2009 Solar Turbines Incorporated. All rights reserved. 

TPS60CSMD/309 

9 

Summary of Contents for 60

Page 1: ...TAURUS 60 Turbomachinery Package Specification Oil Gas Applications Compressor Set and Mechanical Drive ...

Page 2: ...anies Specifications are subject to change without notice Direct customers of Solar Turbines Incorporated that receive this Turbomachinery Package Specification directly from Solar Turbines Incorporated may make limited copies of parts of this specification for use in the creation of their own specification documents However such customers shall not distribute any part of this Turbomachinery Packa...

Page 3: ...onal 25 8 FUEL SYSTEM 26 8 1 General Description 26 9 LUBRICATION SYSTEM 29 9 1 General Description 29 10 TURBOTRONIC 4 CONTROL SYSTEM 34 10 1 General Description 34 10 2 System Architecture 34 10 3 Component Descriptions 36 10 4 System Monitoring and Control Functions 37 10 5 TT4000 Display and Monitoring System 39 11 COMPRESSOR CONTROL AND MONITORING 44 11 1 General Description 44 12 ENCLOSURE 4...

Page 4: ...19 CERTIFICATION 73 19 1 General Description 73 19 2 National Electrical Code 73 19 3 Canadian Electrical Code 73 19 4 Conformité Européenne Mark 74 19 5 International Electrotechnical Commission Safety Assessment 75 19 6 Offshore Marine Applications 75 19 7 Summary 76 20 SUPPORT SERVICES 77 20 1 Construction Services 77 20 2 Customer Services 77 20 3 Contract Power and Leasing Services 78 20 4 So...

Page 5: ...em Schematic 26 Figure 13 Typical Lube Oil System 30 Figure 14 Typical Onskid Control System 35 Figure 15 Typical Offskid Control System 35 Figure 16 Turbotronic System Architecture 36 Figure 17 Typical TT4000 Operation Summary Screen 40 Figure 18 Typical TT4000 Strip Chart Screen 40 Figure 19 Typical TT4000S Engine Summary Screen 41 Figure 20 Typical Taurus 60 Enclosure 47 Figure 21 Typical Fire ...

Page 6: ... describes product features and provides turbomachinery package specifications for Taurus 60 compressor sets and mechanical drives Presented within this booklet are basic package configurations ancillary descriptions installation requirements and a list of customer support services available at the time of publication Please note that changes in equipment service descriptions and specifications ma...

Page 7: ...atly reduce installation costs time materials and labor Figure 1 shows a side view of a typical Taurus 60 Mechanical Drive package Figure 1 Typical Taurus 60 Gas Turbine Mechanical Drive 2 2 Package Description The Taurus 60 gas turbine package is installed on a steel base frame referred to as the skid The skid is a structural steel assembly with beam sections and cross members welded together to ...

Page 8: ...for Electrotechnical Standardization CENELEC When supplied the off skid control console variable frequency drives and battery charger are not approved for hazardous duty areas and must be installed in a nonhazardous area Three Phase Motor Voltage All three phase motors and three phase electrical components have the same voltage rating Motor starters and contactors are not provided 2 2 2 Service Co...

Page 9: ... Thickness Tubing 25 40 mm 1 00 in NTS 2 108 mm 0 083 in Minimum Wall Thickness Tubing 31 75 mm 1 25 in NTS 2 768 mm 0 109 in Minimum Wall Thickness Construction Materials Piping Manifolds and Tubing 10 2 cm 4 in Note a 316L Stainless Steel Unless Otherwise Specified Piping Manifolds and Tubing 10 2 cm 4 in Note a Carbon Steel Unless Otherwise Specified Piping Interface Connections 316L Stainless ...

Page 10: ... Group D Division 1 and Division 2 ES 1762 Standards and Practices for Electrical Systems for Gas Turbine Packages Installed In Hazardous Areas CENELEC IEC Standards European ATEX Directive 94 9 EC ES 2201 Auxiliary Air ES 2231 Standards and Practices for The Design and Installation of Cable Channels and TC Rated Cables Installed In Class 1 Division 2 Hazardous Areas Solar s Applicable Product Inf...

Page 11: ...me mover The gas turbine combines high performance operation with rugged industrial construction This design philosophy allows for high efficiency low maintenance and a long service life The Taurus 60 gas turbine is designed for a high degree of compliance with American Petroleum Institute API requirements Figure 3 Typical Taurus 60 Two Shaft Gas Turbine 2009 Solar Turbines Incorporated All rights...

Page 12: ...the gas temperature at the turbine first stage inlet The cooling air also keeps metal temperatures in the combustor and turbine assembly relatively low to ensure a long service life Figure 4 Typical Combustion Process 3 1 2 SoLoNOx Combustion System Optional In addition to the conventional combustion system Solar s proprietary SoLoNOx dry emissions system reduces pollution by limiting the formatio...

Page 13: ...ous Metal Diffusion Aluminide Performance Output Power 5740 kW 7700 hp See Note a Heat Rate 11 265 kJ kW hr 7960 Btu kW hr Exhaust Flow 77 880 kg hr 171 690 lb hr Exhaust Temperature 510 C 950 F Vibration Monitoring Turbine Bearing 1 Displacement Probes X and Y axis Turbine Bearing 2 Displacement Probes X and Y axis Turbine Bearing 3 Displacement Probes X and Y axis Turbine Bearing 4 Displacement ...

Page 14: ...ain incompatibility or performance questions that may arise when the driver and the driven compressor are built by different manufacturers Figure 5 Compressor Set with Taurus 60 Driving Tandem Solar Compressors 4 2 Solar Gas Compressors Solar offers a broad range of centrifugal gas compressors for both gas production and gas pipeline applications Table 3 lists the Solar compressor products that ar...

Page 15: ...mpressors please consult Solar s engineering for project specific gas compressors Figures 6 and 7 show the internal construction of typical Solar compressors Figure 6 Cutaway Diagram of a Solar Gas Compressor Figure 7 Cross Section of a Solar Gas Compressor 2009 Solar Turbines Incorporated All rights reserved TPS60CSMD 309 14 ...

Page 16: ...s that can be used in a restaged rotor are easily salvaged and downtime is minimized Reusing old impellers instead of purchasing new ones to match new operating conditions enhances the economic feasibility of restaging to maintain optimum compressor performance and the lowest possible operating costs 4 2 3 Casings The pressure containing outer casing of a compressor is an assembly of three compone...

Page 17: ...tion system with a high pressure external seal gas supply is recommended When the seal gas is supplied from the compressor discharge but the compressor is not operating with a pressure ratio start up shutdown or pressurized hold there is no flow of seal gas through the filters During these times the gas leakage across the dry seals is raw process gas from the compressor case This is normally not a...

Page 18: ...or Inspection Interval Major Inspection Interval Three Years of Continuous Full Load Duty Compressor Construction Materials Impeller 15 5PH Type 100 Casing ASTM A216 GR WCC Diaphragm Guide Vane Alloy Steel Rotor Spacer Alloy Steel Stub Shafts AISI 4140 Labyrinth Steel Backed Babbitt Compressor Bearings Journal Bearing Tilting Pad Thrust Bearing Self Aligning Tilting Pad Compressor Vibration Monito...

Page 19: ...nt skid optional have mating flanges so they can be rigidly bolted together at the installation site The skids may also be bolted and dowelled together at the factory and then separated for shipment Shaft Coupling Several supplier furnished shaft coupling styles are available Coupling hubs may be mounted on both shafts at the factory A coupling guard is included Preliminary Alignment A preliminary...

Page 20: ... of interfacing the gas turbine package with the driven equipment Shaft Coupling The driver coupling hub may be furnished machined and ready for fitting to the shaft by others The driven equipment coupling hub is pilot bored for machining by others unless a driven equipment shaft end detail drawing is furnished at the time of order definition A coupling guard can also be included Torsional Vibrati...

Page 21: ...sor or it may be inter body speed increasing between tandem compressors The gear unit is designed in accordance with American National Standards Institute American Gear Manufacturers Association ANSI AGMA standards as described in Solar s specification ES 2238 The gear unit design includes a fabricated steel or cast iron housing double helical precision hobbed and finished ground gear elements and...

Page 22: ...res 6 1 3 Primary Speed Reducing Gearbox The primary speed reducing gear will have a specific gear ratio and speed range The speed reducing gearbox reduces the output speed of the turbine to the required operating speed of the driven equipment optimizing the power turbine speed for each application The gearbox output shaft direction of rotation is counterclockwise when viewed from the aft exhaust ...

Page 23: ...er motor and the motor clutch assembly is disengaged 7 2 2 Starter Motor The starter motor Figure 9 provides high breakaway starting torque and acceleration from standstill to starter dropout speed The motor is standard frame size and is constructed to be explosion proof and flameproof The motor includes an integral over temperature protection thermostat connected to the Turbotronic 4 control syst...

Page 24: ...nect the VFD to the starter motor A start contactor is not required for VFD operation A customer furnished fused disconnect at the VFD input is recommended Optional motor space heater wiring is available Table 6 Direct Drive AC Start System Specifications Variable Frequency Drive Optional Voltage Input Ranges 380 to 460 VAC 48 to 62 Hz Minimum Input Current 380 to 460 VAC Input 525 amps Voltage Ou...

Page 25: ... Hz 240 VAC 50 Hz Approximate Measurements Length 75 cm 29 4 in Diameter 45 7 cm 18 in Approximate Weight AC Starter Motor Assembly 370 kg 820 lb Power Wiring VFD to Starter Motors Power Cable Length 38 m 123 ft See Note b Solar s Applicable Engineering Specifications ES 1593 Guidelines for NEC Compliance of Solar Product Lines Class I Group D Division 1 and Division 2 ES 1762 Standards and Practi...

Page 26: ...ystem Table 7 Pneumatic Start System Specifications Pneumatic Start Motor Fluid Air or Natural Gas See Note a Pressure 1379 to 2758 kPag 200 to 400 psig Flow 113 nm3 min 4000 SCFM 1 Minute Exhaust Purge Consumption 119 nm 3 4200 SCF Solar s Applicable Engineering Specifications ES 2201 Auxiliary Service Air Notes a The particle size in the air stream should not exceed 10μ Since it is impractical t...

Page 27: ...Solar s conventional combustion system uses fuel injectors equally spaced around the combustor to inject fuel into the combustion chamber The fuel injected into the combustion chamber is controlled during starting and steady state operation to maintain stable combustion 8 1 2 SoLoNOx Combustion System The SoLoNOx combustion system uses special fuel injectors with main and pilot fuel ports The fuel...

Page 28: ...uts versus position feedback outputs Both valves are fast acting and provide fuel metering for light off acceleration full load and load transient conditions Fail safe operation ensures both valves will close in case the command signal or control power is lost During the start sequence prior to ignition the control system will verify gas pressure and perform a gas valve check to verify proper oper...

Page 29: ...ation ES 9 98 Most commercially available natural gas fuels comply with ES 9 98 The gas fuel system can be modified to operate with fuels that do not comply with ES 9 98 Solar gas turbines can operate on low Btu fuels Please contact Solar Turbines for assistance in evaluating fuel characteristics and gas turbine requirements b Fuel pressure and flow requirements can be affected by several factors ...

Page 30: ...y be used Synthesized hydrocarbon oils are recommended due to lower pour point higher viscosity index better heat transfer and lower oxidation rate Lube oil must conform to Solar s Engineering Specification ES 9 224 9 1 2 Gas Turbine Driven Main Lube Oil Pump The main lube oil pump is mounted on an integral accessory drive gearbox This positive displacement pump provides lube oil pressure for norm...

Page 31: ... oil tank vent airflow The coalescer drains trapped oil vapor back to the lube oil tank and allows the remaining vent airflow to exhaust to the atmosphere A tank overpressure alarm and shutdown are also included The lube oil vent coalescer is loose shipped for offskid installation by others DUPLEX LUBE OIL FILTER SYSTEM TPD LUBE OIL COOLER COOLER TEMPERATURE CONTROL VALVE ENGINE DRIVEN MAIN LUBE O...

Page 32: ...re 607 kPag 88 psig See Note a Pre Post Lube Oil Pump Pump Type AC Motor Driven Centrifugal Optional Motor Voltage Ratings 380 VAC 400 VAC and 415 VAC 50 Hz 460 VAC and 575 VAC 60 Hz Motor Power 7 5 kW 10 hp Backup Lube Oil Pump Pump Type DC Motor Driven Centrifugal Motor Voltage Rating 110 VDC Motor Power 0 9 kW 1 2 hp Lube Oil Cooler Lube Cooler Oil Volume Per Cooler Project Specific Design Heat...

Page 33: ...Applicable 40 mesh Gas Producer Start Up Strainer 70 Micron See Note g Gearbox Start Up Strainer If Applicable 70 Micron See Note g Compressor Driven End Start Up Strainer 70 Micron See Note g Compressor Exciter End Start Up Strainer 70 Micron See Note g Lube Oil Viscosity Grade ISO VG 32 C32 Use When Ambient Temperature is 43 C 110 F Viscosity Grade ISO VG 46 C46 Use When Ambient Temperature is 4...

Page 34: ... lube oil cooler face c The maximum total design pressure drop of the off skid oil cooler loop including supply and return lines shall not exceed 276 Kpad 40 psid at the design flow rate and an oil viscosity of 60 ssu 10 5 centistokes No check valves are allowed in the oil cooler loop This is recommended for all applications but mandatory for units in cold climates oil cooler supply return and opt...

Page 35: ...ntrol console the motor control center MCC and any other controlled items An independent backup shutdown system provides additional protection This shuts the package down in a safe and orderly manner in the event of malfunction of the primary control system 10 2 System Architecture Key system components include ControlLogix controller Allen Bradley RSLogix 5000 programming software Rockwell Automa...

Page 36: ...FIRE GAS SYSTEM VIBRATION MONITOR OPTIONAL AUXILIARY DESKTOP COMPUTER TT4000 TT4000 Figure 14 Typical Onskid Control System CONTROL CONSOLE CONTROLNET ETHERNET PACKAGE SKID TURBINE CONTROL PANEL TT4000 CONTROL PROCESSOR I O MODULES BACKUP SHUTDOWN SYSTEM FIRE GAS SYSTEM VIBRATION MONITOR OPTIONAL REMOTE DESKTOP COMPUTER TT4000S OPERATOR PANEL INTERCONNECT CABLES TT4000 Figure 15 Typical Offskid Co...

Page 37: ... programming and complies with the International Electrical Code IEC 61131 3 standard for programmable controllers 10 3 2 ControlNet 1 5 Operating at 5 Mbps the network is repeatable and deterministic Cabling is redundant with two separate channels carrying the same information The maximum total length of the network is 1000 meters without the use of repeaters However this length decreases based o...

Page 38: ...he standard battery charge system provides 120 VDC power to the control system The control system includes a 120 to 24 volt DC to DC converter to supply 24 VDC power to the control system For a more detailed description of the battery charger system refer to Section 15 Accessory Equipment 10 3 8 Interconnect Cables Offskid Control Systems With the offskid controls configuration interconnect cablin...

Page 39: ...ble and the gas producer runs at idle speed for a preset time to allow the gas turbine and driven equipment to cool then the fuel valves close The Emergency Stop command results in the immediate depressurization of the gas compressor and closure of the fuel valves without a cooldown period In the event of a hazardous condition or equipment malfunction the control system will shut the package down ...

Page 40: ...ndows NT operating system Due to the environment it uses no moving media such as disk drives so data storage is limited It displays data but without the graphics features of the full TT4000 version 10 5 1 TT4000 Display Screens A menu bar at the left of each screen allows navigation to any other screen A status bar at the top of every screen displays up to four alarm conditions Standard display sc...

Page 41: ... Specification Taurus 60 Compressor Set and Mechanical Drive Figure 17 Typical TT4000 Operation Summary Screen Figure 18 Typical TT4000 Strip Chart Screen 2009 Solar Turbines Incorporated All rights reserved TPS60CSMD 309 40 ...

Page 42: ... file for each day 10 Second Log data are read at 10 second intervals for the previous 31 days one file for each day Trigger Log data are read at one second intervals for 6 minutes before a trigger event that is defined in the software The standard trigger is a shutdown Six minutes before the trigger of data are written to a file Up to 50 trigger logs files can be stored 10 5 4 TT4000 Display Lang...

Page 43: ...T5 6 Thermocouples Turbine Air Inlet Resistance Temperature Device RTD Turbine Lube Oil Header RTD Turbine Lube Oil Tank RTD Turbine Gas Producer Thrust Bearing RTD 1 connected and 1 spare Turbine Power Turbine Thrust Bearing RTD 1 connected and 1 spare Turbine 1 Bearing Drain RTD 1 connected and 1 spare Turbine 2 and 3 Bearing Drain RTD 1 connected and 1 spare Turbine 4 and 5 Bearing Drain RTD 1 ...

Page 44: ... Cable Length 3000 m 10 000 ft Transmission Protocol CIP or DF1 Protocol Transmission Speed 57 6 bps Modbus Cables RS232C RS422 or RS485 Cable Length RS232C 15 m 50 ft RS422 and RS485 1200 m 4000 ft Transmission Protocol Subset of Modbus RTU Protocol Package End Devices Transmitters 4 20 mA Switches 0 24VDC Thermocouples Type K RTDs 100 ohm Platinum Proximitors 3300XL Solar s Applicable Engineerin...

Page 45: ... 11 1 3 Gas Compressor Surge Detection System The surge detection system detects gas compressor discharge pressure pulsations and initiates a gas turbine shutdown if pulsations exceed a preset value within a predetermined time period For applications without an anti surge control system supplied by Solar a gas compressor surge detection system is recommended 11 1 4 Anti Surge Control Surge at a gi...

Page 46: ... valve opening On screen real time graphic displays On screen real time control parameter setting All surge control parameters are available for remote monitoring via serial link 11 1 5 Anti Surge Recycle Valve When included in Solar s scope of supply the anti surge recycle valve is supplied as a complete and functionally tested assembly shipped separately for field installation The assembly inclu...

Page 47: ...probes are mounted in the compressor driven and non driven bearings These probes are monitored continuously by the control system Alarm and shutdown levels are set to protect the compressor from excessive vibration levels Axial probes are also provided for position monitoring except C505J Resistance temperature devices RTDs are mounted in the compressor bearing drains except for the C505J model an...

Page 48: ... locking mechanism handles hinges latching mechanism internal lock override release restraining device and attaching hardware The enclosure panels are treated with fiberglass material for sound attenuation and thermal insulation Weather stripping is installed between all panels for sealing and sound attenuation The enclosure is normally factory assembled on the package skid prior to shipment but c...

Page 49: ...dicate an alarm when low enclosure pressure is detected 12 2 5 Lighting Fluorescent lighting is provided to illuminate the enclosure interior Lighting on off switches are provided on the enclosure exterior 12 2 6 Equipment Handling Kit An internal gas turbine and component handling kit is provided that consists of the following Internal maintenance frame trolley rails 3048 mm 10 ft external extens...

Page 50: ... system includes an automatic optical integrity feature to provide a continuous check of the optical surfaces detector sensitivity electronic circuitry of the detector controller system and automatic fault identification with digital display of system status in numerical code The secondary detection system consists of rate compensated thermal detectors The two detection systems act independently i...

Page 51: ...ystem The enclosure ventilation inlets are equipped with a single stage disposable barrier type filter unit equipped with a differential pressure alarm switch The ventilation exhaust openings are equipped with back draft dampers to prevent the entry of dust when the unit is not running 12 3 4 Dust and Moisture Protection System The enclosure ventilation inlet can be equipped with a two stage filte...

Page 52: ...ater bottles On detection of a fire by the optional fire and gas detection system the fire control panel activates the fire suppression system release solenoids located on the water mist suppression skid On receipt of this signal the solenoid actuated control heads activate the discharge valves on the water cylinders releasing a water mist into the enclosure A pressure switch in the water mist dis...

Page 53: ...closure Doors Open and Engine Removal Hoist Attached Driver Length 6 1 m 20 ft Driven Length Single Body Compressor 4 m 13 ft Approximate Weights Gas Turbine Enclosure 3054 kg 6750 lb Compressor Enclosure Single Body 1656 kg 3660 lb Fire Suppression System Compliance CO2 Fire Suppression System U S National Fire Protection Association NFPA 12 United States Coast Guard USCG CFR 46 Water Mist Fire S...

Page 54: ...iance of Solar Product Lines Class I Group D Division 1 and Division 2 ES 1762 Standards and Practices for Electrical Systems for Gas Turbine Packages Installed In Hazardous Areas CENELEC IEC Standards European ATEX Directive 94 9 EC Solar s Applicable Product Information Letters PIL 054 OSHA Noise Requirements PIL 058 Package Sound Levels PIL 150 Fire and Gas Detection and Control System Notes a ...

Page 55: ...o vertical position For enclosed packages the air inlet must be in the vertical position Figure 24 shows typical Taurus 60 inlet systems and support structures 13 1 1 Prefilter and Barrier Inlet Air Filter The prefilter and barrier inlet air filter system is suitable for moderate environments This system features vertical moisture eliminators prefilter elements and high efficiency barrier filters ...

Page 56: ... to change filter elements from below must be provided 13 1 3 Marine Offshore High Velocity Type Air Filter The marine and offshore high velocity air filter system Figure 25 is suitable for use in many offshore applications This system provides removal of salt water and particulates This system consists of First stage marine vane separator moisture eliminator Second stage prefilter Third stage bag...

Page 57: ...r is recommended in extreme conditions reference ES 9 98 or when higher efficiencies and or availability is desired This system consists of First stage marine vane separator moisture eliminator Second stage pre filter Third stage high efficiency HEPA filters Optional Fourth stage High Efficiency Filters Access doors are provided to change out the 2nd 3rd and optional 4th stage filters Standard fea...

Page 58: ... 1 6 Air Inlet Gas Detection Gas detection in the air inlet system can be provided with either one or three gas detectors For enclosed packages the signals from the detectors are integrated into the enclosure s fire and gas system via that system s local network For unenclosed packages the detectors provide a 4 20mA signal directly to the control system 13 1 7 Air Inlet Silencer Optional air inlet...

Page 59: ... Pressure Drop Clean 25 mm 1 0 in water Fouled 76 mm 3 0 in water Air Flow 17 m 3 s 36 000 cfm Approximate Measurements Height 239 cm 94 0 in Width 232 cm 91 3 in Length 620 cm 244 1 in Weight 2500 kg 5500 lb with filter elements Marine Offshore High Velocity Type Air Filter Pressure Drop Clean HVL 53 mm 2 1 in water Pressure Drop Clean HVX 61 mm 2 4 in water Air Flow 17 cms 36 000 cfm Approximate...

Page 60: ...ir Inlet Support Structure Carbon Steel Standard Solar s Applicable Product Information Letters PIL 054 OSHA Noise Requirements PIL 178 Salt Ingress Protection for Gas Turbines Notes a The particle size in the compressed air stream should not exceed 10μm Since it is impractical to remove 100 of all particles larger than 10μm this is defined as ß10 100 or 99 efficient Oil or hydrocarbon content sho...

Page 61: ...systems purging should be designed to accomplish five air volume changes either through gas turbine cranking or supplementary exhaust blowers 14 1 1 Exhaust Silencer This exhaust silencer is designed for use with radial exhaust gas turbines A support structure and ducting can be provided to support the exhaust silencer assembly Brackets are available for mounting the silencer in a vertical or hori...

Page 62: ...ction Materials Exhaust Silencers Carbon Steel 316L Stainless Steel Optional Exhaust Ducting Carbon Steel 316L Stainless Steel Optional Exhaust Bellows Expansion Joint Carbon Steel 316L Stainless Steel Optional Solar s Applicable Engineering Specifications ES 1632 Exhaust Silencers for Solar Turbine Engines Notes a Higher backpressures can be accommodated The exhaust backpressure should be less th...

Page 63: ...s are mounted on a freestanding four step rack The batteries are shipped wet fully charged and ready for use Figure 27 Typical Battery Charger 15 2 Turbine Cleaning System The optional turbine compressor cleaning system Figure 28 facilitates periodic cleaning of the turbine compressor The cleaning system is designed for use in salt laden or dusty environments or where compressor contamination from...

Page 64: ...een 90 and 100 gas producer speed and with or without load Cleaning solution activation can be initiated from the control console or turbine control junction box This system is intended to supplement the on crank system by increasing the time intervals between periodic on crank cleaning 15 2 3 Turbine Cleaning Cart Optional A portable offskid cleaning tank Figure 29 can be provided to supply clean...

Page 65: ...r Solvent Flow Rate 2 3 4 5 L min 0 6 1 2 gpm On Line Propulsion Air Flow Rate 0 026 nm 3 min 0 98 SCFM Package On Line Triple Stage Strainer 300 200 100 Micron On Crank Water Solvent Flow Rate 9 1 12 9 L min 2 4 3 4 gpm On Crank Propulsion Air Flow Rate 0 080 nm 3 min 3 0 SCFM Package On Crank Triple Stage Strainer 300 200 100 Micron External Air Supply Clean Filtered Air Air Supply Pressure 586 ...

Page 66: ...sting and thermal growth of the mounting deck Gimbals may be used for three point package mounting 16 1 2 Anti Vibration Mounts Optional Anti vibration mounts AVMs are used to isolate the mounting surface from package generated vibrations AVMs do not provide the same level of motion protection as gimbals AVMs may be used for three point package mounting 16 1 3 Internal Package Modifications Modera...

Page 67: ...e limits may be extended through the use of gimbals or AVMs 16 1 7 Angular Displacement and Acceleration ES 2379 lists the maximum allowable angular displacement and acceleration limits for marine applications The Basic Duty category is met by the standard package without any additional modification Moderate Duty and Severe Duty categories require modification 16 1 8 Main and Auxiliary Service The...

Page 68: ... in and outside of Solar 17 2 Testing Factory testing is in accordance with Solar s test specifications and as outlined below The customer or customer s designated representative can observe factory production tests listed in the production and testing schedules However production tests will not be delayed due to the unavailability of the customer or customer s representative The production test f...

Page 69: ...est data are reviewed and approved by Test Engineering and the project manager prior to submittal to the customer With this review and approval cycle the test data are furnished approximately four weeks after completion of acceptance testing The test data includes test result comparisons to Solar s acceptance test specifications using calculations graphs strip charts and descriptions Data are prov...

Page 70: ...e customer may observe specified tests on a noninterference basis and or hold point basis 17 2 8 Weld Radiography As an option radiographic welding inspections can be performed on a higher percentage of the gas fuel and or lube oil system piping and manifolds 2009 Solar Turbines Incorporated All rights reserved TPS60CSMD 309 69 ...

Page 71: ...rtation is by ship Transportation includes transshipment package will go from truck to barge to truck etc e g rigorous loads will be encountered during shipment Package will be exposed to severe weather conditions during transport 18 2 2 Short Term Preservation Short term preservation may be acceptable if Equipment will be stored in an improved storage area for less than 6 months before installati...

Page 72: ... 4 5 Gas Turbine Air Inlet System The gas turbine air inlet should be located so that entry of gas turbine exhaust oil tank vent vapor or other contaminants is minimized The air inlet duct must be free of accumulated water prior to starting the gas turbine 18 4 6 Gas Turbine Exhaust System The importance of having an exhaust system properly installed cannot be overemphasized A poorly installed exh...

Page 73: ... 340 gal Total Combined Pressure Drop of The Supply and Return Lines and Lube Oil Cooler s Should Not Exceed 345 kPag 50 psig Start Fuel Lube Air Drain System Schematics Compliance American National Standards Institute ANSI Y32 10 Solar s Applicable Engineering Specifications ES 9 4 Interpretation of Drawing Requirements ES 9 76 Traceability Requirements Critical Parts Engine and Related Systems E...

Page 74: ...gineers ASME National Association of Corrosion Engineers NACE The following OSHA approved Nationally Recognized Testing Laboratories NRTLs provide approval for codes and standards Underwriters Laboratories Incorporated UL Factory Mutual FM Canadian Standards Association CSA when certifying to U S standards Entela Incorporated ENTELA CSA and UL also develop and promulgate standards The NEC establis...

Page 75: ...nd manufactured to European Committee for Electrotechnical Standardization CENELEC and European Committee for Standardization CEN standards A hazard analysis is performed to define any and all conceivable hazards Tests are performed to verify proper operation and functionality of components and systems Operation and Maintenance Instruction OMI manuals package labels and control system display scre...

Page 76: ...vey DNV witnesses the fabrication and testing of engines and packages Operations witnessed by DNV are defined in the inspection and test plan ITP that is prepared by Solar s Quality department and approved by DNV at the beginning of a project To eliminate redundant inspections Solar has established a manufacturing survey arrangement MSA with DNV for a specific group of products This MSA is based o...

Page 77: ...pplicable Engineering Specifications ES 1593 Guidelines for NEC Compliance of Solar Product Lines Class I Group D Division 1 and Division 2 ES 1762 Standards and Practices for Electrical Systems for Gas Turbine Packages Installed in Hazardous Areas CENELEC Standards ES 2231 Standards and Practices for The Design and Installation of Cable Channels and TC Rated Cables Installed In Class 1 Division 2...

Page 78: ...tention to quality and safety to ensure complete power system satisfaction 20 2 Customer Services Solar s Customer Services organization is dedicated to the support of Solar s equipment worldwide Customer Services support includes technical training field service personnel service parts overhaul and repair services and customized operation and maintenance programs Customer Services also offers gas...

Page 79: ...nt at the end of the lease Under a performance contract Solar may supply install operate maintain and own the equipment as well as auxiliary components required to provide the service such as electric power steam or compressed gas The tariff charged by Solar is based on the amount of service delivered Solar has extensive worldwide background in financing and in providing power contracts to assist ...

Page 80: ...0 3048 gal U S L 3 7854 L 3 7854 hp kW 0 7457 kW 0 7457 in mm 25 400 cm 2 540 in Hg kPa 3 3769 cm Hg 2 540 in H2O kPa 0 2488 cm H2O 2 540 kcal kJ 4 1868 lb kg 0 4536 kg 0 4536 lb cu ft kg m 3 16 0185 kg m 3 16 0185 lbf in Nm 0 1129848 MMSCFD Nm 3 min 18 62 Nm 3 h 1117 mph km h 1 6093 km h 1 6093 psi kPa 6 8948 kg cm 2 0 070 psia kPa a 6 8948 bars Abs 0 068948 psig KPa g 6 8948 Ata 0 070 scfm Nm 3 ...

Page 81: ...ne CEC Canadian Electrical Code CEN European Committee for Standardization CENELEC Comité Européen de Normalisation Électrotechnique cfm Cubic Feet Minute CGCM Combination Generator Control Module cm Centimeter cm 2 Square Centimeter cm 3 Cubic Centimeter CO Carbon Monoxide CO2 Carbon Dioxide CSA Canadian Standards Association CT Compliant Tower Cu ft Cubic Feet C Degrees Celsius dBA Decibels Acou...

Page 82: ...tandard Cubic Feet Day MPa Mega Pascal Mph Miles per Hour MRP Manufacturing Resource Planning MSA Manufacturing Survey Arrangement m 2 Square Meter m 3 Cubic Meter m 3 min Cubic Meters Minute N Newton N m 2 Pascal NACE National Association of Corrosion Engineers NEC National Electrical Code NEMA National Electrical Manufacturers Association NFPA U S National Fire Protection Agency Ngp Speed Gas Pr...

Page 83: ...c Meters Hour SoLoNOx Solar Proprietary Low Emissions System SP Spar Platform sq Square TEAAC Totally Enclosed Air To Air Cooled TEWAC Totally Enclosed Water To Air Cooled TLP Tension Leg Platform UHC Unburned Hydrocarbon UL Underwriters Laboratories Incorporated UPS Uninterruptible Power Supply USCG United States Coast Guard UV Ultraviolet VAC Voltage Alternating Current VAR Volt Amp Reactive VDC...

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