Taurean Door Systems Series B Roller Door Installation Instructions
Page 1 of 2
Issue date 4
th
September, 2019
This document is only valid when supplied with a roller door or from a Taurean representative. Do not make copies. Contact Taurean (03) 9721 8366 for current version.
TAUREAN DOOR SYSTEMS
Series ‘B’ Roller Door
Installation Instructions
Customer Service (03) 9721 – 8366
Extreme safety warning:
Safe practices must be observed when working at heights, lifting roller doors and adjusting roller door spring tension.
1.
Check DOOR WIDTH against OPENING WIDTH (Figure 1). For a standard
(non-windlocked) installation the roller door curtain should be at least
100mm wider overall than the opening. For windlocked installation side
room increases by 35mm each side. For WINDSTRONG
®
refer to
supplemental instructions.
2.
Check SIDE-ROOM (Figure 1). If a motor is to be installed, ensure there is
also enough clearance between edge of curtain and bracket (refer to
manufacturer’s instructions).
Chain-operators (direct-drive or planetary-
gear) require 90mm MOTOR CLEARANCE and 195mm MOTOR SIDE ROOM.
Table 1
MOUNTING ROOM (mm)
A
B
C
D
E
2200
440
270
170
485
2500
455
275
180
505
2800
485
295
190
515
3100
495
300
195
525
3900
515
310
205
545
4600
550
325
225
575
5100
560
330
230
585
2200
440
270
170
485
3.
Check the HEAD-ROOM B and BACK-ROOM E (Figure 2 and Table 1).
4.
Mark the horizontal position for the wall brackets. They should be
positioned well clear of the curtain edge, guide tracks, and any track
brackets. The flanges normally point towards the roller door.
5.
Mark the vertical position of the wall brackets above the opening (Figure 2
D). Level the two brackets at the door mounting faces using a water level
or other suitable device.
6.
Attach the wall brackets to the wall:
Only self-drilling screws and wood fixing screws are supplied in the
kit box (no expanding or masonry bolts). The installer must assess
what is appropriate in each situation.
If welding installer must verify weld integrity and strength.
If screw fastened:
o
For steel purlins: four or more self-drilling screws must be
used to secure each bracket.
o
For timber frame: three or more 8mm x 50mm coach
screws must be used per bracket.
o
For brick or concrete: depending on the type and
condition of the wall, use three or more long M8 bolts (or
threaded rod) from the outer surface of the wall, or 10mm
(M8 thread) metal expansion fasteners (eg Loxin or
Dynabolt).
Flat washers must be used under all nuts and all bolt and screw
heads.
A screw or bolt must be fitted to the very top slot. Select other slot
positions evenly spaced up the bracket flange as required.
7.
Option: mount motor loosely onto the axle at the required end (the
coloured side of the door faces outwards)
with the drive disengaged.
8.
If installing a chain-operator (direct-drive or planetary-gear), bolt the chain
wheel (or plastic ring gear) to the drum wheel at the correct end of the
door using the 3 bolts, nuts, and washers provided. If door is windlocked
the chain-operator is spaced 34mm further out from the drum wheel with
the 3 nylon spacers and longer fasteners provided. Re-fit the planetary
gear assembly into the ring gear.
9.
Fit the chain-guide loosely to the axle, oriented with the tubes positioned
vertically in-line with the chain sprockets in the chain wheel. The clamp
screw is to be tightened only after final spring tensioning is completed.
10.
For a planetary gear chain operator, the gear assembly and chain wheel is
pushed towards the door to fully mesh with the ring gear and a Ø9.5mm
hole is drilled through the axle using the drive hub as a guide. The chain
drive is fastened with the bolt and nut provided.
11.
The chain itself may be fitted now or later. Pass the chain over the chain
wheel and through the chain guide. Cut an end link and bend it open to
join at the desired length, then bend it closed again. Fasten the chain cleat
to the drive-side wall.
12.
Centre the axle by rotating a ¼ turn then releasing. Mark the axle where
the drum wheel sits in the relaxed state. There should be an equal length
of axle at each end.
13.
Lift the roller door onto the brackets and loosely secure the axle to the
brackets using two cast saddles (with the slots offset towards the door),
keeper plates, and high-tensile bolts, nuts and washers at each end of the
door. The lower keeper plate is fitted under the bracket.
MOTOR-SIDE
ROOM
OPENING WIDTH
DOOR WIDTH = OPENING WIDTH + 100mm
Figure 1
(plan view)
PLAIN-SIDE ROOM
120mm MIN
MOTOR
CLEARANCE
Figure
2
C
D
Wall bracket top face
40 min
A
Opening
height
40 min
Bottom rail
B
Head
room
E
Backroom
Seal
