Task Force Tips Ball Intake Valve AXD1ST-NX-T Instructions For Installation, Safe Operation And Maintenance Download Page 3

©Copyright Task Force Tips LLC   2014-2019 

LIA-208 August 12, 2019 Rev04

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2.0 SAFETY

WARNING

Do not use AC voltage to operate the RC valve. The RC valve is a 12 or 24VDC system ONLY! 
Using the wrong power source could cause electrocution, resulting in death or serious injury.

WARNING

Quick changes in valve position can cause high pressure spikes due to water hammer and may 
result  in  damaged  equipment  which  could  lead  to  injury  or  death.  Open  and  close  the  valve 
slowly to avoid water hammer.

WARNING

Injury or death can result from burst hoses and fi ttings. Risk can be minimized by the proper care 
and use of hose and appliances per NFPA 1962. The relief valve must be set to an appropriate 
pressure based on the type of hose and equipment you are using.

WARNING

Injury or death may occur by attempting to use a damaged Valve. Per NFPA 1962, the device shall 
be inspected and tested at least quarterly. Before use inspect for damage resulting from:
  • Failure to drain valve followed by exposure to freezing conditions
  • Exposure to temperatures in excess of 160 degrees F
  • Missing parts, physical abuse

WARNING

This  equipment  is  intended  for  use  by  trained  personnel  for  fi refi ghting.  Its  use  for  other 
purposes may involve hazards not addressed by this manual. Seek appropriate guidance and 
training to reduce risk of injury.

WARNING

Kinks in supply hose may reduce water fl ow and cause injury or death to persons dependant on 
water fl ow. Avoid tight bends to minimize risk of hoseline kinks.

WARNING

The appliance may be damaged if frozen while containing signifi cant amounts of water. Such 
damage may be diffi

  cult to detect visually and can lead to possible injury or death. Any time the 

appliance is subject to possible damage due to freezing, it must be hydrostatically tested by 
qualifi ed personnel before being considered safe for use.

CAUTION

The  RC  valve  may  be  remotely  operated.  The  electric  drives  are  current  limited  but  may  still 
produce enough force to cause injury. Keep hands and fi ngers away from pinch points on the 
valve.

CAUTION

Do  not  use  the  manual  override  hand  wheel  while  the  electric  controls  are  in  operation.  The 
electric drives produce enough torque to cause injury.

CAUTION

The Ball Intake Valve RC and the Jumbo Ball Intake Valve RC have current limiting capabilities 
which  stops  the  motor  if  an  obstruction  is  encountered.  The  RC  valve  must  be  installed  as 
instructed using the correct controls and electrical boxes. Failure to do so will result in damage 
to the electric motor and loss of current limiting controls. This may result in injury.

CAUTION

Maximum operating pressure for the valve is 250 PSI (17 bar). Do not exceed 250 PSI on either 
side of the valve.

CAUTION

Valve must be properly connected. Mismatched or damaged connectors may cause leaking or 
uncoupling under pressure and could cause injury.

CAUTION

Any alterations to the valve and its markings could diminish safety and constitutes a misuse of 
this equipment.

NOTICE

Use with salt water is permissible provided the valve is thoroughly cleaned with fresh water after 
each use. The service life of the valve may be shortened due to the eff ects of corrosion and is 
not covered under warranty.

1.0  MEANING OF SIGNAL WORDS

A safety related message is identifi ed by a safety alert symbol and a signal word to indicate the level of risk involved with a particular 
hazard. Per ANSI standard Z535.6-2011, the defi nitions of the four signal words are as follows:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious 
injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious 
injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor 
or moderate injury.

NOTICE

NOTICE is used to address practices not related to physical injury.

Summary of Contents for Ball Intake Valve AXD1ST-NX-T

Page 1: ...nk With Pressure Relief Valve AZD1ST NX T Without Pressure Relief Valve not shown AXE1ST NX T Jumbo Low Pro le Ball Intake Valve Top Crank With Pressure Relief Valve AZE1ST NX T Without Pressure Relie...

Page 2: ...Of Contents 1 0 MEANING OF SIGNAL WORDS 2 0 SAFETY 3 0 GENERAL INFORMATION 3 1 SPECIFICATIONS 3 2 CORROSION 3 3 USE WITH SALT WATER 4 0 INSTALLATION 4 1 MOUNTING THE VALVE 4 2 ENCLOSURE MOUNTING 4 3 E...

Page 3: ...se CAUTION The RC valve may be remotely operated The electric drives are current limited but may still produce enough force to cause injury Keep hands and ngers away from pinch points on the valve CAU...

Page 4: ...valve and a remote display operator station Motor controls are designed to auto sense 12 VDC or 24 VDC operation The motor control circuit utilizes a position encoder and current limiting to protect t...

Page 5: ...ssure 250 psi 17 bar Min Pressure Full Vacuum Temperature Rating 25 F to 135 F 32 C to 57 C Opening Closing Speed Meets NFPA 1965 Slow Close Requirements Environmental Rating All components designed t...

Page 6: ...6 8 172mm 8 4 213mm 7 0 178mm R3 4 R87 SWING AXD1ST NX T Angled Position AXD1ST NX T Down Position 12 2 309mm 7 2 183mm 9 4 240mm 5 6 142mm R3 4 R87 SWING 6 8 172mm 8 4 213mm 7 0 178mm 183mm 221mm Fig...

Page 7: ...XE1ST NX T Down Position 6 9 174mm 6 8 172mm 8 4 213mm 6 9 174mm 6 8 172mm 8 4 213mm R3 4 R87 SWING R3 4 R87 SWING 11 3 286mm 8 7 221mm 7 2 183mm 5 6 142mm 5 6 142mm 12 2 309mm 7 2 183mm 9 4 240mm Fig...

Page 8: ...AXD1ST NX F Angled Position 12 3 312mm 5 6 142mm 4 8 122mm 8 7 221mm 8 4 213mm 6 8 172mm R3 4 R87 SWING 7 0 178mm 5 6 142mm 4 8 122mm 9 4 240mm 8 4 213mm 6 8 172mm 7 0 178mm R3 4 R87 SWING Figure 3 1...

Page 9: ...5 6 142mm 4 8 122mm 8 7 221mm R3 4 R87 SWING 6 9 174mm AXE1ST NX F Down Position 8 4 213mm 6 8 172mm R3 4 R87 SWING AXE1ST NX F Angled Position 6 9 174mm 4 8 122mm 9 4 240mm 12 3 312mm 5 6 142mm Figu...

Page 10: ...NX RC Angled Position AXD1ST NX RC Down Position 6 8 172mm 8 8 223mm 6 8 172mm 8 8 223mm 4 8 122mm 9 4 240mm 10 5 267mm 5 6 142mm 10 5 267mm 11 3 286mm 5 6 142mm 4 8 122mm 8 7 221mm Figure 3 1 3a Over...

Page 11: ...8 172mm 8 8 223mm 6 8 172mm 10 5 267mm 12 2 309mm 9 4 240mm 4 8 122mm 5 6 142mm 4 8 122mm 8 7 221mm 11 3 286mm 10 5 267mm 5 6 142mm AXE1ST NX RC Angled Position AXE1ST NX RC Down Position Figure 3 1 3...

Page 12: ...URE MOUNTING Select proper location for display A full size template is shown in 12 0 TEMPLATES 4 3 ELECTRIC INSTALLATION AND WIRING Red and black wires must be connected to a 12 or 24 VDC protected c...

Page 13: ...op by current limit method If motor continues to operate see proper voltage section above 3 Press OPEN button and continue to hold until valve is fully open Motor must stop by current limit method If...

Page 14: ...degrees to help prevent hose kinks and make connection of suction lines easier The elbow can be turned forward or backward to help make connections in tight places if the water supply is in front of o...

Page 15: ...ttons together and hold for 3 seconds to change to manual mode 5 4 AIR VENT AND WATER DRAIN CAUTION Loss of prime can interrupt water ow and cause injury or death Always bleed out air with air valve t...

Page 16: ...A 1901 Adjusting Screw Optional Threaded Outlet TFT A1114 Figure 7 1 Pressure Relief Valve 5 7 SUCTION SCREEN This device may be equipped with a suction screen to catch debris larger than 3 8 diameter...

Page 17: ...EX SOCKET PLUG 1 XG410 11 BUSHING HALF BALL TRUNNION 1 A2094 12 TRUNNION ALUMINUM 1 A1087A 13 O RING 236 1 VO 236 14 LDH BLANK CAP 1 X631 15 7 16 14 X 1 HEX HEAD BOLT 4 VT43 14HX1 0 16 7 16 14 X 1 SOC...

Page 18: ...7 DRIVE SPROCKET 1 X253 8 BUSHING MOTOR 1 X256 9 3 8 16 X 3 4 BUTTON HEAD SCREW 1 VT37 16BH750 10 LOCK WASHER 3 8 1 VW375SSLOCK 11 REDUCER HOUSING 1 A1096 12 CUP SEAL 1 Y4620 INDEX DESCRIPTION QTY PA...

Page 19: ...POUT 1 A4620N A4625N 7 6 8 5 22 21 SIDE B COUPLING SPOUT 20 ELBOW FEMALE HOSE THREADS ROCKER LUG INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 20 ELBOW 1 A1054 A1054 A1054 A1054 21 PULL PIN SUBASSEMBLY 1 A161...

Page 20: ...T 1 A1055 A1055 A1055 9 PLASTIC STRIP 1 A1291 A1291 A1290 10 GASKET 1 V3198 V3210 V3220 11 COUPLING 1 A4562N A4567N A4570NT NFS RING O RING 1 A4561 VO 248 A4566 VO 248 15 14 13 12 22 21 SIDE B COUPLIN...

Page 21: ...6 X 5 16 SOCKET SET SCREW 2 VT37 16SS312 12 MODEL NUMBER LABEL 1 A1303 13 LABEL BALL INTAKE GEARBOX Top Crank 1 A1301 LABEL BALL INTAKE GEARBOX ROTATED Front Crank A1301R LABEL LEFT JBIV LP TOP GEARBO...

Page 22: ...PLODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING...

Page 23: ...nes that there is a defect attributable to it TFT will correct the problem within a reasonable time If the equipment is covered by this limited warranty TFT will assume the expenses of repair If any d...

Page 24: ...up to the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to test...

Page 25: ...ine the appropriate repairs 6 If crankshaft rotates freely after clearing any obstructions then a replacement crank shaft may be ordered from Task Force Tips and replaced as described below 9 2 3 CRAN...

Page 26: ...for damage to equipment or injury to personnel that is a result of user service Contact the factory or visit the web site at www tft com for parts lists exploded views test procedures and troubleshoo...

Page 27: ...PLAY TEMPLATE 4 2A 7 32 5 5mm DIA 4 PLACES OR TAP FOR 10 32 UNC THREAD 3 1 2 89mm 3 1 2 89mm MOUNT ENCLOSURE WITH 4 10 FASTENERS TIGHTEN SECURELY HOLE LOCATIONS FOR QUICK CONNECT PLUG TEMPLATE 4 2B 1...

Page 28: ...ld down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair o...

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