Tar River BDR-135 Operator'S Manual Download

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Drum Mower BDR

135,165, 185

Introduction

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Technical Specifications

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Safety

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Safety Signal Words

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General Safety Guidelines

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Safety Decal Care

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Before Operation

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During Operation

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Highway And Transport Operations

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Assembly

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Operating Instructions

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Before Beginning

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Adjust Seed Cup Output

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Seeding/Fertilizing Rate Adjustment Handle

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Seed Cup Shutoff

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Seed Depth Control

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Lubrication and Maintenance

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Changing Discs

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Seed Charts

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Torque Specifications

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Parts Breakdown

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Decals

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Warranty

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Table of Contents

Summary of Contents for BDR-135

Page 1: ...Rev 08 22 Drum Mower BDR 135 BDR 165 BDR 185 Operator s Manual ...

Page 2: ...2 Drum Mower BDR 135 165 185 Page left blank intentionally ...

Page 3: ...g dealer The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Tar River dealer has trained me chanics genuine Tar River serv...

Page 4: ...Before Operation 8 During Operation 9 Highway And Transport Operations 10 Assembly Operating Instructions Before Beginning Adjust Seed Cup Output Seeding Fertilizing Rate Adjustment Handle Seed Cup Shutoff Seed Depth Control Lubrication and Maintenance Changing Discs Seed Charts Torque Specifications Parts Breakdown Decals Warranty Table of Contents ...

Page 5: ...the machine and it should be kept for future use PRODUCT PURPOSE The purpose of the Drum Mower is to be used in farming to mow the low stem green fodder alfalfa grass etc inthe fields and meadows Operating the mower in alternate conditions will be considered a misuse Strict compliance with the requirements forthe use of the machine as well as its servicing and repairs by the manufacturer is a prer...

Page 6: ...in structions involving you personal safety and the safety of others Failure to follow these instructions can result in injury or death This symbol means Attention Become alert Your safety is involved Note the use of the signal words DANGER WARNING and CAUTION with the safety messag es The appropriate signal word for each has been selected using the following guidelines DANGER Indicates an imminen...

Page 7: ...nually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow per sons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works To prevent injury ...

Page 8: ...uctions included with this manual Be sure that there are no tools lying on or in the equipment Do not use the unit until you are sure that the area is clear especially of children and animals Don t hurry the learning process or take the unit for granted Ease into it and become familiar with your new equipment Practice operation of your equipment and its attachments Completely familiarize yourself ...

Page 9: ... look around to make sure that it is safe to start the engine of the towing vehicle or move the unit This is particularly important with higher noise levels and quiet cabs as you may not hear people shouting NO PASSENGERS ALLOWED Do not carry passengers anywhere on or in the tractor or equipment except as required for operation Keep hands and clothing clear of moving parts Do not clean lubricate o...

Page 10: ... your dealer The use of flashing amber lights is acceptable in most localities However some localities prohibit their use Local laws should be checked for all highway and marking requirements When driving the tractor and equipment on the road or highway under 40 kph 20 mph at night or during the day use the amber warning lights and a slow moving vehicle SMV identification emblem Plan your route to...

Page 11: ...nit length when making turns Operate the towing vehicle from the operator s seat only Never stand alongside of unit with engine running or attempt to start engine and or operate machine while standing alongside of unit Never leave running equipment attachments unattended As a precaution always recheck the hardware on equipment following every 100 hours of operation Cor rect all problems Follow the...

Page 12: ...r s information might cause the buyer to suffer disapproval of any possible complaints Equipment and Spare Parts The mower includes the following basic equipment The Operator s Manual Parts Breakdown and Warranty Registration Form 1pc Blade Changing Tool 1 pc Blades packed 12 pcs Design and Operation The design of the mower 1 Suspension 2 Central beam 3 Push rods hydraulic cylinders depending on t...

Page 13: ...ivotal connection of the of the suspension system frame with the central beam The guards and shield 8 protect the machine oper ator and other people from any hard object which might be thrown out from under by the operating drums 7 The spring fuse prevents damages of the mower when the cutting system moves onto an obstacle the operating drums are powered by the tractor s PTO The drums along with t...

Page 14: ...ed to the tractor using the three point suspension system The mower should be in the transport position 1 Bottom pin of the suspension frame 2 Holes in the suspension yoke 3 Plug 4 Chain 5 Support Please be careful while connecting the machine with the trac tor Warning Disassembling these elements will protect against any damage to the PTO shaft while bringing down the suspension system to the low...

Page 15: ...l guidelines Using a PTO shaft with parameters different than those recommended by the manufacturer of the machine may over load the shaft damage it or result in pulling both parts apart while lifting the machine and so create hazard for the operators and the environment While assembling the PTO shaft you should make sure that the external pipe of the cover is on the side of the trac tor Tractor M...

Page 16: ...me slack in the chain to accommodate move ment Shortening a PTO driveline 1 With the machine attached to the tractor s 3 point hitch and the PTO shaft not in stalled separate the PTO shaft Attach the machine end to the machine and the other end to the tractor PTO input shaft 2 Raise the machine by using the tractor s hydraulic 3 point hitch to its maximum lift height 3 Hold the half shafts next to...

Page 17: ...Rev 08 22 Attaching to Tractor Attaching PTO Shaft Adjusting the Mower to the transport position and transport Transport 4 ...

Page 18: ...on the same level above the ground Remove the fuse Position 5 in the drawing on the previous page from the bottom suspension frame pin In the mowers with the push rod system Position 4 in the drawing on the previous page move the gear to the lower position Lift the mower with the tractor s hydraulic lifting unit so the stump jumpers are just above the ground Lift the support Position 2 in the draw...

Page 19: ...er to the horizontal position The mower should stay in that position throughout the entire time of operating the mower Be extra careful when lowering the mower from the vertical to the horizontal position Be sure the area is clean and free from obstructions On the mower without hydraulics i e a manual system the lever should be moved to the upper position Position 4 in the drawing below and then l...

Page 20: ...22 Attaching to Tractor Attaching PTO Shaft Transport Changing the mower s position from the transport position to the operating position and vise versa Changing the mower s position to the operating position ...

Page 21: ...the help of the upper connector and the tractor s right lift arm brace To ensure the proper operation for the mower the suspension frame should be supported by a chain connected with the clevis fastener or its bracket The mower may be positioned at any cut height 32 mm low 40 mm or 44 mm high The mower is set to the middle height of cut A spacer ring Position 3 in Drawing 3 may be used to adjust i...

Page 22: ... and disengage the tractor s engine 3 Secure the mower from falling with a chain and an additional support placed under one of the stump jumper disks 4 Unscrew the bolts M12x25 Position 1 in Drawing 3 and disassemble the stump jumper Position 2 in Drawing 3 5 Unscrew the resistance disc bolts Position 3 in Drawing 3 M12x30 and take it off 6 Adjust the cut height and assemble it in the reversed ord...

Page 23: ...rs and other mower parts in addition to the damage that may be done from objects being thrown out from under the deck stones broken blades etc Operation Warning The operating drums and blades still rotate for a certain amount of time even after the power take off drive is turned off Prior to making any adjustments on the mower turn off the drive and the engine of the tractor pull out the key from ...

Page 24: ... suspension system the support of the mower should be lowered and secured with a cotter Lower the mower and rest it on the stump jumper discs and the support Disengage the engine and pull out the key from the ignition and set the brakes Disconnect the pivotal end of the tractor s upper connector from the suspension frame yoke Take down the tractor s push rod ball joint from the suspension frame pi...

Page 25: ...nt torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for Metric hardware Make sure that fastener threads are clean and that you properly start thread engagement ...

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Page 27: ...Rev 08 22 Drum Mower BDR 135 BDR 165 BDR 185 Operator s Manual ...

Page 28: ...28 Drum Mower BDR 135 165 185 Standard Version With Rods BDR 135 165 ...

Page 29: ...1 Orange Round Reflector 2 9 FW16 Flat Washer M16 Galv 1 10 DM20083 Forged Head 1 11 BM1217590 Bolt M12x 1 75 x 90 8 8 Half Thread Galv 1 12 FW12 Flat Washer M12 1 13 DM20103 Rod Connector 2 14 DM20096 A Diagonal Arm A beam 1 15 DM20070 85 Front Milled Rod BDR 185 1 DM20070 65 Front Milled Rod BDR 135 BDR 165 1 16 DM83002 Mower Pin M25 x 55 Galv 1 17 SPN22X55 Mower Pin M22 x 55 Galv 2 18 FW25 Flat...

Page 30: ...30 Drum Mower BDR 135 165 185 Version With Hydraulics BDR 165 185 ...

Page 31: ...083 Hydraulic Head 5 8 BM1217590 Bolt M12 x 1 75 x 90 8 8 Half Thread Galv 1 9 LW12 Flat Washer M12 Galv 1 10 DM150074 Mower Pin M22 x 55 3 11 FW22 Flat Washer M22 Galv 7 12 DM20096 B Diagonal Arm A beam 1 13 14 DMT0246 Hydraulic Cylinder Threaded lengthening pipe sold as one part 1 15 DM170054 Cylinder Closure 1 16 DM150072A Pin 16H 9 x 40 1354H 1 17 N A 2 18 FW14 Flat Washer M14 2 19 DM20526 Int...

Page 32: ...32 Drum Mower BDR 135 165 185 Frame BDR 135 165 185 ...

Page 33: ...Galv BDR 165 BDR 185 1 3 CP5x40 Cotter Pin M5 x40 BDR 165 BDR 185 2 4 DMT0406 Lynch Pin 1 5 DM020506 Lower 3 point hitch pin Cat 2 optional for BDR 185 only 2 6 FW24 Flat Washer M24 2 7 DMT0402 Lower 3 Point Hitch Pin BDR 135 165 Cat 1 2 1 8 FW24 Washer flat M24 optional for BDR 185 only 2 9 NM2415 Nut HH M24 1 5 2 10 DM20274 Chain 1 11 DMT0403 Suspension Frame Latch BDR 165 BDR 185 1 ...

Page 34: ...34 Drum Mower BDR 135 165 185 Central Frame BDR 135 165 185 ...

Page 35: ...24 Large Spring R clip 1 12 DM10057 Spacer Washer M40 2 3 as req d 13 DM21903 PTO Safety Guard 1 14 DM20131 Angular Axis 1 15 DM20389 Axis joint bushing 2 16 DM20391 35 Clevis BDR 135 BDR 185 1 DM20391 65 Clevis BDR 165 1 17 DMSWM2017 Washer special bendable M20 1 18 TNM2015 Nut low profile M20 1 5 1 19 BM1217590 Bolt HH M12 1 75 x 90 8 8 Galv 1 20 FW12 Washer flat M12 1 21 LNM12175 Nut self locki...

Page 36: ...36 Drum Mower BDR 135 165 185 Central Frame BDR 135 165 185 ...

Page 37: ... DMT0234 Mower pin M18 x 65 Galv 1 29 FW24 Washer flat M18 Galv 1 30 DM30101 Front cover 1 31 BM101525 Bolt HH M10 1 5 x 25 8 8 galv 2 32 DM150051 Bolt stud connector bolt M10 1 4 x 120 4 33 DM10010 Stop 1 34 DM10011 Plastic cap 1 35 BM101525 Bolt HH M10 1 5 x 25 2 36 LW10 Washer lock M10 2 37 FW10 Washer flat M10 2 ...

Page 38: ...38 Drum Mower BDR 135 165 185 Head Pipe BDR 135 165 185 ...

Page 39: ...Carrier king pin 1 9 DM20218 Clutch spring 10 B6206ZZ Bearing 6206 ZZ 1 11 DM20602 Drive shaft 1 12 KM080756 Parallel key M8 x 7 x 56 1 13 SRE 35 Snap ring external M35 1 14 SRE 30 Snap ring external M30 1 15 SRE 45 Snap ring external M45 16 SRE 72 Snap ring external M72 17 DM20615 Securing ring 1 18 DM21903 PTO safety guard 1 19 DM20452 A Large pulley BDR 165 185 1 DM20452 B Large pulley BDR 135 ...

Page 40: ...40 Drum Mower BDR 135 165 185 Tensioner BDR 135 165 185 ...

Page 41: ... 135 165 185 Tensioner BDR 135 165 185 Item Part Description Qty 1 DM20246 Tensioner rod 1 2 DM20307 Tensioner spring saddle 2 3 DM20409 Angle bar 1 4 DM20241 Tensioner spring galv 1 5 NM1620 Nut self locking M16 2 0 1 ...

Page 42: ...42 Drum Mower BDR 135 165 185 Safety Device BDR 135 165 185 ...

Page 43: ...evice BDR 135 165 185 Item Part Description Qty 1 DM20290 Sliding bar assembly 1 2 DM20307 Spring saddle 2 3 DM20310 Lock spacer sleeve 1 4 DM20348 Spring 1 5 BM1420260 Bolt HH M14 2 0 x 260 1 6 LNM142 Nut HH M14 2 0 1 7 DM20322 Lock fuse 1 ...

Page 44: ...44 Drum Mower BDR 135 165 185 Cutting Unit Main Frame BDR 135 165 ...

Page 45: ...5 Bearing 6305 1 11 12 DM10047 35 Frame shaft BDR 135 1 DM10047 65 Frame shaft BDR 165 1 13 SRI 62 Snap ring internal M62 2 14 DM82005 Shim M25 4 0 3 0 5 or 1MM as required 15 KM080736 Key M8 x 7 x 36 1 16 KM080750 Key M8 x 7 x 50 4 17 DM10090 65 Large gear Z21 3 18 19 DM85023 Spring pin M6 x 16 4 20 BM101560 Bolt HH M10 1 5 x 60 8 8 Galv Half Thread 4 21 DM10019 65 Small gear wheel Z16 1 65m 1 22...

Page 46: ...46 Drum Mower BDR 135 165 185 Cutting Unit Main Frame BDR 135 165 ...

Page 47: ...5 Small pulley BDR 135 1 DM10250 85 Small pulley BDR 165 1 32 DM10088 Tab washer 2 33 BM10525 Bolt HH M10 1 5 x 25 8 8 Galv BDR 135 20 BM10525 Bolt HH M10 1 5 x 25 8 8 Galv BDR 165 24 34 DM10441 Vent fill plug 1 35 DMT0247 Support bushing BDR 135 2 DM10291 Support bushing BDR 165 2 36 DM10180 End plate 1 ...

Page 48: ...48 Drum Mower BDR 135 165 185 Cutting Unit Main Frame 185 ...

Page 49: ... x 7 x 36 1 16 KM080750 Key M8 x 7 x 50 4 17 DM10090 85 Large gear Z21 3 18 DMT7040 Spacer sleeve for Frame Shaft 1 19 DM85023 Spring pin M6 x 16 4 20 BM101560 Bolt HH M10 1 5 x 60 8 8 Galv half thread 8 21 DM10019 85 Small gear wheel Z16 1 85m 1 22 DM10276 Attachment hub 1 23 DM10263 Attachment shaft 1 24 B6305ZZ Bearing 6305 ZZ 1 25 DM10136 185 Cover BDR 185 1 26 B30305 Bearing 30305A 1 27 OS255...

Page 50: ...50 Drum Mower BDR 135 165 185 Cutting Unit Drum BDR 135 165 185 Blade Changing Tool 21 ...

Page 51: ...2 1 75x25 C10 9 12 8 DM10454 Blade BDR 185 BDR 165 6 DM10454 Blade BDR 185 BDR 135 4 9 DM10309 65 Blade holder BDR 185 BDR 165 6 DM10309 35 Blade holder BDR 185 BDR 135 4 10 DM150030 Conical ring 12 11 NM102175 Nut HH M12 1 75 12 12 B62092RS Bearing 6209 RS 3 13 DM10775 Sliding disc hub 1 14 SRE 45 Snap ring external M45 1 15 DM10556 5 Height spacer ring 5mm 1 16 DM10556 8 Height spacer ring 8mm 1...

Page 52: ...52 Drum Mower BDR 135 165 185 Complete Drum Unit Drum BDR 135 165 185 ...

Page 53: ...5 BDR 165 1 DM10019 85 Small bevel gear Z17 BDR 185 1 4 OS406210 Oil seal 40 x 62 x 10 1 5 B6305ZZ Bearing 6305 ZZ 1 6 DM150088 Spacer washer M50 x 62 0 3 0 5 or 1mm as required 7 OR70x4 Sealing ring M70 x 4 1 8 DM10747 Drum hub 1 9 DM10031 Sealant 1 10 SRI 90 Snap ring internal M90 1 11 B6210 Bearing 6210 1 12 B62092RS Bearing 6209 RS 1 13 DM10790 Working disc hub 1 14 B6210RS Bearing 6210 RS 2 1...

Page 54: ...54 Drum Mower BDR 135 165 185 Guard Assembly Drum BDR 135 165 185 ...

Page 55: ...55 Drum Mower BDR 135 165 185 Guard Assembly Drum BDR 135 165 185 ...

Page 56: ...Reinforcing angle bar BDR 165 1 DMT0805 Reinforcing angle bar BDR 135 1 6 DM30145 85 Reinforced apron BDR 185 1 DM30145 65 Reinforced apron BDR 165 1 DM30145 35 Reinforced apron BDR 135 1 7 BM101525 Bolt HH M10 1 5 x 25 8 8 Galv 19 8 FW10 Washer flat M10 38 9 LNM1015 Nut self locking M10 1 5 19 10 BM061016 Bolt HH M6 1 0 x 16 8 8 Galv 37 11 NM1015 Nut HH M10 1 5 37 12 LFW10 Flat washer large M6 37...

Page 57: ...ear pins tires tubes knives blades or other wear items Oil or grease is not covered by this warranty All obligations of Belco Resources Equipment under this limited warranty shall be terminated if Proper service is not performed on the machine The machine is modified or altered in any way The machine is being used or has been used for purposes other than those for which the machine was intended DI...

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Page 59: ...59 Drum Mower BDR 135 165 185 Page left blank intentionally ...

Page 60: ...60 Drum Mower BDR 135 165 185 401 Jeffreys Road Rocky Mount NC 27804 www tarrivermfg com Tel 252 822 7140 Fax 252 787 5855 Sales tarrivermfg com ...

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