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Tar River BCRL, Operator'S Manual

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Tar River BCRL Operator'S Manual Download Page 17

 

 17

 

 

Slope Flail Mowers BCRL & BCRM

 

Operating Instructions

 

 

 

Maintenance

 

 

Maintenance is crucial for the working life and efficiency of any agricultural equipment. If the equipment is 
properly maintained and operated, a long working life and operator safety are assured.

 

 

The maintenance intervals indicated in this manual are provided as a reference and are related to normal work-
ing conditions. Changes may occur depending on the type of activities, environmental dust, seasonal factors, 
etc. 

 

 

Before beginning:

 

Check oil level in the center gearbox and the drive tube. Grease rotor bearings.

 

 

After 8 hours:

 

Check oil level in the center gearbox.

 

Check hardware for tightness.

 

 

After 30 hours:

 

Check hardware for tightness.

 

Check belt tension and wear.

 

 
 
 

Center Gearbox

 

Drive Tube

 

Left Rotor Bearing

 

Right Rotor Bearing

 

Summary of Contents for BCRL

Page 1: ...Rev 07 21 Slope Flail Mowers BCRL BCRM Operator s Manual ...

Page 2: ...2 Slope Flail Mowers BCRL BCRM Page left blank intentionally ...

Page 3: ...ng dealer The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Tar River dealer has trained me chanics genuine Tar River ser...

Page 4: ...tions 5 Safety 6 Safety Signal Words 6 General Safety Guidelines 7 Safety Decal Care 7 8 Before Operation 9 During Operation 10 Highway And Transport Operations 11 12 Assembly 13 14 Operating Instructions 15 16 Maintenance 17 Torque Specifications 19 Parts Breakdown 21 43 Warranty 44 ...

Page 5: ...lled directly behind the tractor but when in the full operat ing position it will mow up to 90 down to 50 All models come standard with heavy hammer knives and a perfectly balanced rotor for a smooth operation Technical Specifications Cat 1 2 hitch Power coat paint Heavy cast hammer knives 3 4 belt configurations Adjustable height control rear roller BCRL 135 BCRL 155 BCRM 175 Working width 53 61 ...

Page 6: ...used to call you attention to in structions involving you personal safety and the safety of others Failure to follow these instructions can result in injury or death This symbol means Attention Become alert Your safety is involved Note the use of the signal words DANGER WARNING and CAUTION with the safety messag es The appropriate signal word for each has been selected using the following guidelin...

Page 7: ...n and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow per sons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works To prevent injury of death use a tractor equipped with a Roll O...

Page 8: ... backing paper Remove the smallest portion of the split backing paper Align the decal over the specified area and carefully press the small portion with the exposed sticky back ing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper ...

Page 9: ...e the unit for granted Ease into it and become familiar with your new equipment Practice operation of your equipment and its attachments Completely familiarize yourself and other opera tors with its operation before using Use a tractor equipped with a Roll Over Protection System ROPS and fasten your seat belt prior to start ing engine The manufacturer does not recommend usage of tractor with ROPS ...

Page 10: ...s particularly children Always look around to make sure that it is safe to start the engine of the towing vehicle or move the unit This is particularly important with higher noise levels and quiet cabs as you may not hear people shouting NO PASSENGERS ALLOWED Do not carry passengers anywhere on or in the tractor or equipment except as required for operation Keep hands and clothing clear of moving ...

Page 11: ...and devices are available from your dealer The use of flashing amber lights is acceptable in most localities However some localities prohibit their use Local laws should be checked for all highway and marking requirements When driving the tractor and equipment on the road or highway under 40 kph 20 mph at night or during the day use the amber warning lights and a slow moving vehicle SMV identifica...

Page 12: ...ration or movement Allow for unit length when making turns Operate the towing vehicle from the operator s seat only Never stand alongside of unit with engine running or attempt to start engine and or operate machine while standing alongside of unit Never leave running equipment attachments unattended As a precaution always recheck the hardware on equipment following every 100 hours of operation Co...

Page 13: ...rs BCRL BCRM Assembly Carefully remove all parts from the crate Assemble the pivot arm on the mower frame Assemble the pivot arms to the A Frame Assemble hydraulic hoses and cylinder Attach front and rear protection bars ...

Page 14: ...TO shaft make sure that the RPM rating and the direction of rotation match those of the tractor Carefully read the PTO shaft and tractor instructions Furthermore accurately read the instructions of the manufacturer of the PTO shaft and the tractor Before starting any activity make sure the guards are installed on the power take off of the tractor and PTO shaft Make sure that they cover the PTO sha...

Page 15: ... both sides Check the PTO length See PTO section Pivot pin locking position Cutting height adjustment The cutting height of the equipment depends on the position of the rear roller Both sides are set at the same height To adjust the cutting height on the flail mowers loosen the pivot bolt do not remove and re position the bolts holding the roller to the desired height ...

Page 16: ...belts stretch Correct belt tensioning ensures that the machine works properly To adjust the belts tension Remove the belt shield Loosen do not remove hardware holding the gearbox support in place Tighten belts by turning the nut on the belt adjustment plate Retighten the gearbox support hardware Remove belt shield Adjustment nut ...

Page 17: ... in this manual are provided as a reference and are related to normal work ing conditions Changes may occur depending on the type of activities environmental dust seasonal factors etc Before beginning Check oil level in the center gearbox and the drive tube Grease rotor bearings After 8 hours Check oil level in the center gearbox Check hardware for tightness After 30 hours Check hardware for tight...

Page 18: ...18 Slope Flail Mowers BCRL BCRM Page left blank intentionally ...

Page 19: ...ent torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for Metric hardware Make sure that fastener threads are clean and that you properly start thread engagement ...

Page 20: ...20 Slope Flail Mowers BCRL BCRM Page left blank intentionally ...

Page 21: ...Rev 07 21 Slope Flail Mowers BCRL BCRM Parts Manual ...

Page 22: ...22 Slope Flail Mowers BCRL BCRM BCRM Assembly ...

Page 23: ...X 2 N 7 BCM107 Counter knife 6 8 FW10 Flat washer M10 24 9 LW10 Lock washer M10 22 10 BM101525 Bolt M10 x 1 5 x 25 19 11 BM162085 Bolt M16 x 2 0 x 85 28 12 BCM112 800gr forging Galv hammer 28 13 SLNM162 Self locking nut M16 x 2 0 28 14 EGC126 135 Rotor shaft EFGC135 1 EGC126 155 Rotor shaft EFGC155 1 EGC126 155 Rotor shaft EFGC175 1 15 KM100830 Key M10 x 0 8 x 30 1 16 OS507208 Oil Seal M50 x 72 x ...

Page 24: ...24 Slope Flail Mowers BCRL BCRM BCRM Assembly ...

Page 25: ...cking nut M30 x 3 5 3 40 BM2430110 Bolt M24 x 3 0 x 110 1 41 BCM301 Turning Cylinder 1 42 BCM142 Belt BX 17x1030 3 43 BCM143 Spacer 1 44 BCM144 4G Lower pulley 4 groove 1 BCM144 3G Lower pulley 3 groove 1 45 FW30 Flat washer M30 1 46 BCM146 Belt cover 1 47 BCM147 35 Rubber cover M35 1 48 BCM148 Belt cover protection bar 1 49 BM142035 Bolt M14 x 2 035 1 50 LW14 Lock washer M14 1 51 LFW14 Large flat...

Page 26: ...26 Slope Flail Mowers BCRL BCRM BCRM Assembly ...

Page 27: ... 4 63 EGC164 135 Safety bar Rear EFGC135 1 EGC164 155 Safety bar Rear EFGC155 1 EGC164 175 Safety bar Rear EFGC175 1 64 LW08 Lock washer M8 10 65 FW08 Flat washer M8 10 66 LW12 Lock washer M12 6 67 FW12 Flat washer M12 6 68 BCM168 Gear box bracket 1 69 BCM169 BCRM EFGC gear box 1 70 BCM170 Adjusting plate 1 71 BM121530 Bolt M10 x 1 5 x 30 Full thread 4 72 BM1212550 Bolt M12 x 1 25 x 50 Full thread...

Page 28: ...28 Slope Flail Mowers BCRL BCRM BCRM Hitch ...

Page 29: ...er hitch pin 1 8 BCM208 Lower hitch pin 2 9 BCM209 Cat 2 Bushing for lower hitch 2 10 BCM210 Pin for Swing Arm 1 11 BCM211 Arm 1 1 12 BM2430110 Bolt M24 x 3 0 x 110 2 13 BCM213 Swing Arm Cylinder 1 14 BCM214 Arm 2 1 15 BCM215 Square plug 2 16 BCM216 Stand 2 17 SFTPN12 Safety Pin M12 2 18 LNM3035 Self locking nut M30 x 3 5 4 19 GN081S Grease Nipple M8x1 4 20 B343040 Sleeve bearing M34 x 30 x 40 8 2...

Page 30: ...30 Slope Flail Mowers BCRL BCRM BCRM Hydraulics ...

Page 31: ...1 7 BCM307 Safety valve 1 8 BCM308 Hydraulic hose 2 on turning cylinder 1 9 BCM309 Connection adapter 2 Safety valve 1 10 BCM310 Connection adapter 3 Safety valve 1 11 BCM311 Swing cylinder 1 12 BCM312 Hydraulic hose 1 for swing cylinder 1 13 BCM313 Hydraulic hose 2 for swing cylinder 1 14 BCM314 Adapter on Flow Speed Valve 2 15 BCM315 Flow speed valve 1 16 BCM316 Hydraulic Hose 3 on turning cylin...

Page 32: ...32 Slope Flail Mowers BCRL BCRM BCRL Assembly ...

Page 33: ... EF175 1 5 BCM106A Protection plate M72 x 2 20 BCM106B Protection plate with gap M72 x 2 20 BCM106C Protection plate M51 x 2 20 BCM106D Protection plate M43 x 2 20 6 FW10 Flat washer M10 2 7 CP4x25 Cotter pin M4 x 25 2 8 LNM1015 Self locking nut M10 41 9 BCL109 Counter knife 6 10 BM101530 Bolt M10 x 1 5 x 30 Full thread 28 11 LNM12175 Self locking nut M12 x 1 75 24 12 BCL112 400gr Forging hammer G...

Page 34: ...34 Slope Flail Mowers BCRL BCRM BCRL Assembly ...

Page 35: ...5 2G Pulley Upper 2 Groove for BCRL115 135 1 BCR135 3G Pulley Upper 3 Groove for BCRL155 1 36 BCR136 Belt BX 17x965 3 37 FW12 Flat washer M12 1 38 LW12 Lock washer M12 1 39 BM1217535 Bolt M12x35 Full thread 3 40 BCR140 Belt cover 1 41 GN081S Grease nipple M8 x 1 0 Straight 2 42 BCR142 Rubber cover M30 1 43 BCR143 Shield Protection Bar 1 44 LNM243 Self locking nut M24 x 3 0 1 45 FW24 Flat washer M2...

Page 36: ...36 Slope Flail Mowers BCRL BCRM BCRL Assembly ...

Page 37: ...101535 Socket Screw M10 x 1 5 x 35 4 55 FW08 Flat washer M8 8 56 LW08 Lock washer M8 6 57 BCL157 EF mower PTO cover 1 58 NM1620 Nut M16 x 2 0 Thin 3 59 BCL159 Gearbox Bracket 1 60 BCL160 EF Gearbox 1 61 BM0812535 Bolt M8x35 4 62 BCL162 115 Rear safety bracket BCRL115 1 BCL162 135 Rear safety bracket BCRL135 1 BCL162 155 Rear safety bracket BCRL155 1 63 BCL163 115 Scraper BCRL115 1 BCL163 135 Scrap...

Page 38: ...38 Slope Flail Mowers BCRL BCRM BCRL Hitch ...

Page 39: ...LNM243 Self locking Nut M24 x 3 0 2 10 BCL210 Extra Hitch Bracket 1 11 BM2430140 Bolt M24 x 3 0 x 140 1 12 LYNPN10 Lynch Pin M10 3 13 BCL213 Bushing Cat 2 for Upper Hitch Connection 1 14 BCL214 Hitch Pin Upper 1 15 BCL215 Hitch Pin Lower 2 16 BCL216 Bushings Cat 2 for Lower Hitch Connections 2 17 BCL217 Swing Arm 1 1 18 LNM3035 Self locking nut M30 x 3 5 2 19 FW30 Flat Washer M30 2 20 BCR311 Swing...

Page 40: ...40 Slope Flail Mowers BCRL BCRM BCRL Hydraulics ...

Page 41: ...1 7 BCR308 Safety valve 1 8 BCR307 Hydraulic hose 2 on turning cylinder 1 9 BCR309 Connection adapter 2 Safety valve 1 10 BCR310 Connection adapter 3 Safety valve 1 11 BCR311 Swing cylinder 1 12 BCR312 Hydraulic hose 1 for swing cylinder 1 13 BCR313 Hydraulic hose 2 for swing cylinder 1 14 BCR314 Adapter on Flow Speed Valve 2 15 BCR315 Flow speed valve 1 16 BCR316 Hydraulic Hose 3 on turning cylin...

Page 42: ...42 Slope Flail Mowers BCRL BCRM BCRL BCRM Gearbox ...

Page 43: ... 42x1 5 1 11 BCRM 011 Bevel gear 1 12 BCRM 012 Shim 70x79 8x0 3 1 0 13 BCRM 013 Input cap 1 14 BCRM 014 Oil seal 35x80x10 8 15 BCRM 015 M10 bolt 8 16 BCRM 016 M10 Spring washer M10 8 17 BCRM 017 Nut 3 8 18 NPT 3 18 BCRM 018 Output pinion gear 1 19 BRCM 019 Key 10x8x65 1 20 BCRM 020 Shim 62x71 9x0 3 1 0 21 BCRM 021 Bearing 30207 35x72x18 25 1 22 BCRM 022 Snap ring 35x2 5 1 23 BCRM 023 Oil seal 35x7...

Page 44: ...hear pins tires tubes knives blades or other wear items Oil or grease is not covered by this warranty All obligations of Belco Resources Equipment under this limited warranty shall be terminated if Proper service is not performed on the machine The machine is modified or altered in any way The machine is being used or has been used for purposes other than those for which the machine was intended D...

Page 45: ...45 Slope Flail Mowers BCRL BCRM Page left blank intentionally ...

Page 46: ...401 Jeffreys Road Rocky Mount NC 27804 www tarrivermfg com Tel 252 822 7140 Fax 252 787 5855 Sales tarrivermfg com ...

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