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CONTENTS

 

IOM manual - Sanitary series

 

2  

 

0.

 

GENERAL

 ......................................................................................................................................... 7

 

0.1.

 

Introduction

................................................................................................................................ 7

 

0.2.

 

Warning symbols

 ....................................................................................................................... 7

 

0.3.

 

Qualification and training of personnel

 ................................................................................... 7

 

1.

 

INSTALLATION

 ............................................................................................................................... 8

 

1.1.

 

Operation principle

 .................................................................................................................... 8

 

1.2.

 

Receiving inspection

 .................................................................................................................. 8

 

1.3.

 

Lifting and transportation

 ......................................................................................................... 9

 

1.4.

 

Storage

 ........................................................................................................................................ 9

 

1.5.

 

Foundation

 ................................................................................................................................. 9

 

1.6.

 

Suction and discharge piping

 ................................................................................................... 9

 

1.6.1.

 

Connection of suction pipe

 ............................................................................................. 10

 

1.6.2.

 

Connection of discharge pipe

 ......................................................................................... 10

 

1.7.

 

Health and safety

 ..................................................................................................................... 10

 

1.7.1.

 

Protection

 ......................................................................................................................... 10

 

1.7.2.

 

Explosion hazardous environments 

–

 ATEX

 ................................................................... 11

 

1.7.3.

 

Air pressure

 ....................................................................................................................... 12

 

1.7.4.

 

Noise level

 ........................................................................................................................ 12

 

1.7.5.

 

Temperature hazards

 ....................................................................................................... 12

 

1.8.

 

Air connection

 .......................................................................................................................... 12

 

1.8.1.

 

Air treatment system

 ....................................................................................................... 13

 

1.8.2.

 

Air quality classes

 ............................................................................................................. 13

 

1.9.

 

Installation example

 ................................................................................................................ 14

 

1.10.

 

Recommended installations

 ................................................................................................ 14

 

1.10.1.

 

Flooded

 ............................................................................................................................. 14

 

1.10.2.

 

Self-priming

 ...................................................................................................................... 14

 

2.

 

OPERATION

 .................................................................................................................................. 15

 

2.1.

 

Before starting the pump

 ........................................................................................................ 15

 

2.2.

 

Starting and operation

 ............................................................................................................ 15

 

2.2.1.

 

Dry running

 ...................................................................................................................... 15

 

2.2.2.

 

Optimization of the pump lifetime

 ................................................................................ 15

 

2.3.

 

Pump stopping

 ......................................................................................................................... 16

 

2.4.

 

Cleaning of the pump

 .............................................................................................................. 16

 

2.4.1.

 

CIP 

–

 Cleaning In Place

 .................................................................................................... 16

 

2.4.1.1.

 

Drainage of the pump (T80 

–

 T825)

 ........................................................................... 17

 

Summary of Contents for T/TX125

Page 1: ...es Diaphragm Pumps Original Instruction 2020 1 edition 2019 rev 1 Read this instruction manual carefully before you install and operate the pump Pump models T TX30 T TX80 T TX125 T TX225 T TX425 T TX8...

Page 2: ...safety 10 1 7 1 Protection 10 1 7 2 Explosion hazardous environments ATEX 11 1 7 3 Air pressure 12 1 7 4 Noise level 12 1 7 5 Temperature hazards 12 1 8 Air connection 12 1 8 1 Air treatment system 13...

Page 3: ...1 Test run 24 3 7 T80 T425 Disassembly of the pump 25 3 7 1 Before the disassembly procedure 25 3 7 2 Disassembly procedure 25 3 8 T80 T425 assembly of the pump 29 3 8 1 Test run 30 3 9 T825 Disassemb...

Page 4: ...51 5 10 T825 Spare parts list 52 5 11 T825 Spare parts options 53 5 12 Stocking recommendation 54 5 13 How to order parts 54 5 14 Pump code 55 6 DATA 56 6 1 Capacity curves 56 6 2 Capacity changes 57...

Page 5: ...tion SANITARY AIR OPERATED DIAPHRAGM PUMPS The object of the declaration described above is in conformity with the relevant Union harmonisation legislation Directive 2006 42 EC of European Parliament...

Page 6: ...ration described above is in conformity with the relevant Union harmonisation legislation Directive 2006 42 EC of European Parliament and of the Council of 17 May 2006 on machinery Directive 2014 34 E...

Page 7: ...d limb may occur Observe these instructions and proceed with utmost caution in these situations Inform also other users of all safety instructions In addition to the instructions in this instruction m...

Page 8: ...neously transmits the air pressure to the liquid in the second chamber on the right of the housing pushing it towards the discharge port During each cycle the air pressure on the back of the dischargi...

Page 9: ...If the equipment is to be stored prior to installation place it in a clean location The pump should be stored in an ambient temperature of 15 C 59 F to 25 C 77 F and relative humidity below 65 It sho...

Page 10: ...ys use as short suction pipe as possible Avoid air pockets which can arise with long piping 1 6 2 Connection of discharge pipe For this connection it is only recommended a simple and positive flow con...

Page 11: ...135 C T6 85 C EPL protection level Gb Db high protection Temperature classes and allowable temperatures The temperature class of the pump depends on the temperature of the pumped medium Medium tempera...

Page 12: ...d or piping and may also be hazardous for personnel in the vicinity of the pump piping Avoid quick temperature changes and do not exceed the maximum temperature specified when the pump was ordered See...

Page 13: ...to the air supply These components should be included 1 Regulator to adjust the air pressure 2 Manometer to read the actual pressure 3 Needle valve to adjust the air flow especially when operating the...

Page 14: ...or where viscous thick products are transferred NOTE Do not exceed 0 7 bar suction pressure Higher pressure may cause premature diaphragm failure and irregular pump operation 1 10 2 Self priming The...

Page 15: ...r to increase the suction capacity of the pump The performance of the pump can be adjusted through the air supply by using a needle valve and a pressure regulator The performance can also be adjusted...

Page 16: ...o relief the pumps pressure 2 4 Cleaning of the pump 2 4 1 CIP Cleaning In Place The importance of easy cleaning is essential in hygienic applications Tapflo aseptic pumps are designed for CIP Cleanin...

Page 17: ...operating manual there is still an estimable and unexpected residual risk when using the pumps It may leak fail due to wear application related causes or system related circumstances 2 6 Disposal afte...

Page 18: ...as abnormal noises can be indication of worn parts or pump malfunction see chapter x x Location of faults We recommend to conduct a daily check and keep records of the following Any leakage from the p...

Page 19: ...rove air quality see chapters 1 7 1 and 2 2 2 Bad flow pressure Pressure fall in air supply Pressure losses on suction side Air supply air valve leaking Increase air pressure via a filter regulator Ch...

Page 20: ...sembly procedure Be sure to drain all liquid from the pump Cleanse or neutralize the pump thoroughly Disconnect the air supply and then the suction and discharge connections 3 5 2 Disassembly procedur...

Page 21: ...i clamps 138 connecting the inlet manifold and stand 131 to the housings 11 Fig 3 5 5 Take the centre block 12 and housing 11 assembly of the inlet manifold and stand Fig 3 5 6 Remove the valve balls...

Page 22: ...ragm 15 Fig 3 5 12 Take out the second diaphragm 15 along with the shaft 16 Fig 3 5 13 Using circlip pliers remove both circlips 27 from the centre block 12 Attention While doing this cover yourself w...

Page 23: ...e air valve 61 into the centre block 12 apply some water or alcohol on the O rings to provide smooth insert of the air valve It is recommended to use a pressing device for this operation NOTE When ins...

Page 24: ...n stud bolt s nuts Fig 3 6 6 When fastening the tri clamps apply some FDA grade lubricant on the thread 3 6 1 Test run We recommend you to conduct a test run of the pump before installing it in the sy...

Page 25: ...efore the disassembly procedure Be sure to drain all liquid from the pump Cleanse or neutralize the pump thoroughly Disconnect the air supply and then the suction and discharge connections Due to size...

Page 26: ...3 7 3 Loosen the socket head cup screws 174 and rotate the pump after that repeat the steps shown in the figures 3 7 1 and 3 7 2 a b c Fig 3 7 4 Remove the socket head cap screws 174 and take off the...

Page 27: ...10 Take out the second diaphragm 15 along with the shaft 16 a Circlip mounted air valve T TX80 T125 Fig 3 7 11 Using circlip pliers remove both circlips 27 from the centre block 12 Attention While doi...

Page 28: ...take out the left and right plate 271 Fig 3 7 14 Press out the air valve 61 by means of a pressing device Be careful not to damage the brass edges of the air valve The pump is now completely disassemb...

Page 29: ...apply some water or alcohol on the O rings to provide smooth insertion of the air valve It is recommended to use a pressing device for this operation Fig 3 8 2 When screwing diaphragm grub screw 1652...

Page 30: ...e torque Fig 3 8 5 When fastening the tri clamps apply some FDA grade lubricant on the thread 3 8 1 Test run We recommend you to conduct a test run of the pump before installing it in the system so no...

Page 31: ...e the disassembly procedure Be sure to drain all liquid from the pump Cleanse or neutralize the pump thoroughly Disconnect the air supply and then the suction and discharge connections 3 9 2 Disassemb...

Page 32: ...side Fig 3 9 4 Remove the blocking pin 176 and loose the socket head cap screws 174 then take off the pump from the stand 17 Fig 3 9 5 Unscrew the domed nuts 37 Fig 3 9 6 Remove the housing 11 from o...

Page 33: ...12 Attention While doing this cover yourself with your other hand as the circlip easily flips away Fig 3 9 12 Press out the air valve 61 by means of a pressing device Be careful not to damage edges of...

Page 34: ...alcohol on the O rings to provide smooth insertion of the air valve It is recommended to use a pressing device for this operation Fig 3 10 2 While screwing diaphragm grub screw 1652 into the diaphrag...

Page 35: ...lubricant on the thread 3 10 1 Test run We recommend you to conduct a test run of the pump before installing it in the system so no liquid gets wasted if the pump leaks or perhaps does not start accor...

Page 36: ...manifold Pump with flap valves differ from standard pump by valve type manifolds pos 131 132 and pump housing pos 11 IMPORTANT Flap valves are not appropriate for pumping water like products If a liq...

Page 37: ...chapter 5 Spare parts 4 2 Heating jacket The heating jacket is a great option when the pumped product tends to solidify at lower temperatures e g chocolate or paraffin When the pump has finished its d...

Page 38: ...ew cycles the pump will start to run dry Turn off the pump Take off the magnets off the manifolds CIP and SIP cleaning procedure recommendation During cleaning procedures do not use magnetic ball lift...

Page 39: ...5 SPARE PARTS IOM manual Sanitary series 39 5 SPARE PARTS 5 1 T30 Spare parts drawing...

Page 40: ...4 3 clamp AISI 304 14 4 Stud bolt A4 80 15 2 Diaphragm EPDM PTFE NBR PTFE White EPDM white EPDM X 16 1 Diaphragm shaft AISI 316L 18 4 Sealing EPDM PTFE X X 23 4 Valve ball PTFE AISI 316 EPDM NBR PU X...

Page 41: ...5 SPARE PARTS IOM manual Sanitary series 41 5 3 T80 T125 Spare parts drawing 37 x12 174 x2 175 x2 38 x12 17 x6 14 x4 138 26 x2 11 27 x2 47 x2 15 x2 36 x2 61 131 30 x6 12 16 132 18 x4 23 x4 25 90...

Page 42: ...1 Diaphragm shaft AISI 304L X 17 1 Support AISI 304L 174 2 Socket head cap screw A4 70 175 2 Washer A4 70 18 4 Sealing EPDM PTFE X X 23 4 Valve ball PTFE PTFE 1635 AISI 316 EPDM NBR PU X 25 1 Muffler...

Page 43: ...2 reinforcement plates AISI 316L 2711 8 Screws A4 70 Heating jacket J 1110L 1 Housing left AISI316L 1110R 1 Housing right AISI316L 1311 1 Inlet manifold AISI316L 1321 1 Outlet manifold AISI316L 17V 1...

Page 44: ...316L 131F 1 Manifold inlet AISI316L 132F 1 Manifold outlet AISI316L 1381 8 Tri clamp AISI304 17V 1 Stand AISI304 18F 4 Sealing PTFE EPDM 181F 4 Sealing PTFE EPDM 18B 4 Stopper O ring FEP FKM 22B 4 Val...

Page 45: ...ealing PTFE EPDM 181F 4 Sealing PTFE EPDM 241F 4 Flap valve seat AISI 316L 242F 4 Flap AISI316L 241B 4 Ball valve cup AISI316L 6 125 24F SET 4 Flap valve set 131F x2 11F 18F x4 242F x4 Flap valve set...

Page 46: ...5 SPARE PARTS IOM manual Sanitary series 46 5 6 T225 T425 Spare parts drawing...

Page 47: ...complete AISI 304L x 17 1 Support AISI 304L 174 2 Socket head cap screw A4 70 175 2 Washer A4 70 18 4 Sealing EPDM PTFE x x 23 4 Valve ball PTFE PTFE 1635 AISI 316 EPDM NBR Polyurethane x 25 1 Muffler...

Page 48: ...Air intake adapter Brass Diaphragm stroke sensor 5C 121 1 Centerblock for stroke sensor PP 751 1 O ring NBR FKM EPDM 74 1 Inductive sensor CuZn 75 1 Sensor cap PP 76 1 Sensing plate AISI 316L 750 1 C...

Page 49: ...ISI316L 138 8 Tri clamp AISI304 17V 1 Stand AISI304 18F 8 Sealing PTFE EPDM 182 4 Stopper O ring FEP FKM 22B 4 Valve ball stopper AISI316L 241B 4 Ball valve cup AISI316L 6 425 24B x SET 4 Ball valve c...

Page 50: ...fold AISI316L 132F 1 Outlet manifold AISI316L 17V 1 Stand AISI304 181F 4 Sealing PTFE EPDM 18F 8 Sealing PTFE EPDM 138 8 Tri clamp AISI304 241F 4 Flap valve seat AISI316L 242F 4 Flap AISI316L 6 425 24...

Page 51: ...RE PARTS IOM manual Sanitary series 51 5 9 T825 Spare parts drawing 1792 x2 17 37 x16 x16 38 175 x2 14 x8 174 x2 1791 x2 131 11 x2 176 x2 x2 15 36 x2 47 x2 26 12 x6 30 61 25 27 x2 16 x4 18 138 x4 23 x...

Page 52: ...04 174 2 Socket head cap screw A2 70 175 2 Socket head cup screw washer A4 70 176 2 Blocking pin AISI316L 1791 2 Eye bolt A2 70 1792 2 Eye bolt washer A2 70 18 4 Sealing PTFE 23 4 Valve ball PTFE EPDM...

Page 53: ...1 Set of 2 reinforcement plates AISI 316L 2711 8 Screws A4 70 Flap valves 11H 2 Housing AISI316L 13H 2 In outlet manifold AISI316L 138 8 Tri clamp DN100 AISI304L 138H 4 Tri clamp DN150 AISI304L 17H 1...

Page 54: ...side that are subject to wear T30 T80 T125 T225 T425 Pos Description Q ty KIT LIQ 15 Diaphragm 2 18 Sealing 4 23 Valve ball 4 T30 Pos Description Q ty KIT AIR 18 Sealing 4 61 Air valve complete 1 25 M...

Page 55: ...Material of wetted metal parts F 1 4435 Stainless steel Bassler norm H Hastelloy S stainless steel AISI 316L V Material of diaphragms E EPDM W White food grade EPDM N NBR nitrile rubber T PTFE Z PTFE...

Page 56: ...elow how the capacity will change at different viscosities and suction lifts Example A flow of 30 litre minute is desired The discharge pressure is calculated to 25 mWC We choose a T80 pump It require...

Page 57: ...9 5 20 6 27 2 26 1 30 5 40 7 50 G 34 10 10 10 10 20 1 3 0 4 0 4 0 4 0 4 0 8 H 30 30 30 30 30 60 1 2 1 2 1 2 1 2 1 2 2 4 I 48 74 5 79 83 64 86 5 70 98 5 140 206 5 165 1 9 2 9 1 2 3 2 2 5 3 4 2 8 3 9 5...

Page 58: ...6 DATA IOM manual Sanitary series 58...

Page 59: ...uction Please consult us in this matter Flap valve version COMPONENT MATERIAL Wetted metal details Stainless steel AISI 316L electro polished Liquid contact surfaces roughness Ra 1 6 Standard Ra 0 8 a...

Page 60: ...outlet Moment of force inlet outlet Nm X 31 6 3 Y 31 6 3 Z 31 6 3 T125 Direction Load N inlet outlet Moment of force inlet outlet Nm X 35 7 3 Y 35 7 3 Z 35 7 3 T225 Direction Load N inlet outlet Momen...

Page 61: ...pe Serial No see name plate or stamped on pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Content of particles of max size mm Flow l...

Page 62: ...documents specifically made available to Tapflo before entering into this agreement c high quality materials are used in the construction of the pumps and that machining and assembly are carried out...

Page 63: ...in accordance with standard CE normative and are tested where applicable by Tapflo Approval and tests by other control authority are for the customer s account The products shall not be considered def...

Page 64: ......

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