Tanco Autowrap 1080-A Operator'S Handbook Manual Download Page 35 | Manualshive

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Summary of Contents for 1080-A

Page 1: ...TANCO AUTOWRAP 1080 A MODEL 2001 QPERATORSHANDBOOK AND PARTS LIST WD66 1080 A M020i N T j ...

Page 2: ...h have been altered or repaired other than on instruction or with the written approval of the Seller or to which any part not manufactured or having written approval by the Sellers have been fixed g Any second hand goods or part thereof Any allegedly defective part or parts returned to the Sellers must be sent carriage paid No claim for repair or replacement will be entertained unless upon discove...

Page 3: ...provided and in accordance with current safety standards 10 Special care should be taken when attaching or removing the machine from the tractor 11 Before transporting the machine on public roads ensure that all legally required guards and indicators lights reflectors are in place and in good operation 12 All operating controls cords cables rods etc must be positioned so that they cannot be set of...

Page 4: ...d out lower the machine depressurize the circuit turn off the engine and remove the ignition key MAINTENANCE 1 Before checking for any machine malfunction and before adjusting maintaining or repairing the machine turn off engine and remove ignition key 2 Check tightness of nuts and bolts regularly Retighten if necessary 3 If the machine is raised prop it up in a stable position before carrying out...

Page 5: ...signs Review these decals and the operating instructions in the manual with your machine operators Ensure that these decals are always legible If they are not replace them 3 I I I I I I 4 TA 1JO 3 DANGER STAND CLEAR 7 ENSURE THAT NUTS ARE KEPT TIGHT t l 4 BEFORE STARTING MACHINE READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS 2 WARNING SHARP BLADE 1 READ OPERATORS MANUAL 5 00 NOT EXCEED TURNTABLE SP...

Page 6: ... the machine Attach the pull down arm hydraulic ram Attach the film dispenser to the mast ensuring that the end marked top is faced up On remote control machines attach the infra red receiver and warning beacon to top of mast The film mast height is adjustable Its height is dependant on bale size and type and is set in the field It should be set so that centre line of film is in line with centre o...

Page 7: ...operating control levers a Lift arm up and lift arm down NOTE ensure lift arm is down before moving to b b Turntable rotation forward and reverse c Tip up and down checking hoses are o k 8 Switch controller on 9 Switch controller to manual operating mode by operating toggle switch 10 Check Cut Start plunger out and in 11 Switch machine to AUTO mode then run through the wapping cycle See operating ...

Page 8: ...Q lUJIFOW f 1i tl Q lE l J MCIF O B3 o M D CO Mli Oll ErP6 0 0 0 i TOP TIP SENSOR nnnnOOmrrn 1 r 4 0 1 ROTATE I I offi I i 0 0 0 BOTTOM I ODD fQ ODD Q Q 1lT LU C5 CC TU FR 20Amp 1NlH RJSE V1 LL IN LINE CONNECTOR BIlO w H PO 1 ER U F y CA8 E LO 05 DC TO RR FILE NAME 2001 A ...

Page 9: ...ual instruction FigS Lower load arm on manual instruction 5Y Fig6 Raise load arm on manual instruction Fig7 a t Raise elbow on manual instruction l080ATP only i X cfr J v Fig8 e Lower elbow on manual instruction l080ATP only c y t Fig9 lE 3q Release bale on manual instruction l080A only FiglO 1E 3 Grab bale on manual instruction l080A only Fig Turn table seek next position for load or offioad with...

Page 10: ...a reset able XXXXX E function Machine total displays the MACHINE total quantity ofbales made on the machine in total This is not a reset TOTAL XXXXX able function COUNTER l XXXX E Each counter display contains 3 2 XXXX counters 3 XXXX COUNTER E 4 XXXX Each counter display contains 3 5 XXXX counters 6 XXXX COUNTER 7 XXXX E Each counter display contains 3 8 XXXX counters 9 XXXX Displays the number o...

Page 11: ... PRESSED Enables the testing ofeach push xxx XXX button on the control panel TEST SWITCHES Enables the testing ofeach function ACTIVATED XXXX XXXX XX switch on the control panel TEST RELAYS O OF Enables the testing ofeach relay XXXXX XXXXX XXXXX 12 output function for the hydraulics on the controller TEST IR REMOTE CONTROL Enables to test the Ir receiver and 00000000 transmitter functions 17 ...

Page 12: ... 9 and O In this case push MENU UP 5 BALES times to change the number 1 324 from 0 to 5 Now the required turntable revolutions will read 25 To exit programming of required turntable revolutions push the EXIT button The bale counter number in this case counter E number 1 will flash and WRAP CYCLE 0 25 0 the counter number is now changeable The unit BALES L 324 contains 9 individual counters and 1 c...

Page 13: ...bale and the load arm is lowered to standby position to collect the 2nd bale the load arm sensor is activated When lifting the bale and the loading arm reaches the STANDBY position the loading arm sensor will deactivate the load arm lifting function preventing collision with the turntable After the bale in process is completed an AUTO command will tip offthe bale and when the table again is horizo...

Page 14: ...ommanded The operator I serviceman will from this information able to determine whether there s a hydraulic or electrical defect The status of the output is shown as a 1 for active and a 0 for inactive The status of the output is shown as the pin number in the AMP connector and the terminal number in the termination box Depress the key 1 several times until the display below is shown HARDWARE TEST...

Page 15: ...LS CONTROL PANEL terminal 1234 5678 9ABC DEF turn table fast forward terminal lOOO OOOO OABO OOOO load arm down terminal 1200 0000 0ABO OOOO load arm up terminal lO30 0000 0ABO OOOO turn table slow forward terminal 0OO4 0000 0ABO OOOO turn table slow reverse terminal OOOO 5000 0ABO OOOO cutter close terminal lOOO 0600 0ABO OOOO cutter open terminal lOOO OO70 0ABO OOOO tip up terminal lOOO OOO8 0AB...

Page 16: ...g cycle turn table sensor Detennines the correct position ofthe turntable for loading and load and offioad ofiloading It also counts the number ofapplied turntable positioning revolutions and monitors the speed ofthe wrapping cycle Film cut sensor Governs the correct angular position ofthe table for the cutting the film when ofiloading the bale Infrared sensor Wireless operation of the machine Typ...

Page 17: ...tors may be equipped with UV filtered windscreens also reducing the radius of the system 0 Auto start Forward slow start Cvcle stOD Table reverse slow Offioad bale TiD horizontal Load arm down Load arm UD Warning The AUTO function on the handset will start the machine with equal conditions to those when using the AUTO command on the actual controller panel RECIEVER 1 wire no 1 0 volt ground wire n...

Page 18: ...ware test program HARDWARE TEST PRESS SET TO ENTER Displays the instantaneous battery supply loaded and off load The last drop is the SUPPLY VOLTAGE xx xV lowest voltage supply measured during LAST DROP xx xV current surge when activating the hydraulics Entering the sensor digital input test SENSOR input TEST facility PRESS SET TO ENTER 20 0 MEANS TERMINAL OR PIN NUMBER 10 LOAD ARM DOWN No 16 0 0 ...

Page 19: ...will change to Slow Mode and stop in the correct position so that the film is lined up above the open Cut and Start NOTE The turntable can be moved to left or right to align the Cut and Start by using the Forward Reverse rotate switch on the controller or the buttons on the remote control unit 6 On the third rotation of the wrap cycle the Cut and Start will open automatically 7 When in a safe posi...

Page 20: ...es over distances or for use as a stabiliser whilst wrapping Therefore any use of the lift arm outside its primary function will be deemed to be abuse and will void all warranty 2 Before raising loading arm ensure that turntable is in correct position for loading bales so that loading arm will not foul it Failure to observe this warning will lead to failure of turntable centre bearing and or turnt...

Page 21: ...hours Grease every 24 hours Grease every 24 hours Grease every 24 hours Grease every 24 hours Grease every 24 hours See 6 Grease even 4000 5000 bales Turntable Drive chain Adjust after first days work then check adjust every 50 hours See Fig 8 Gearbox Drive chain Adjust after first days work then check adjust every 50 hours See Fig 2 Roller Drive chain Adjust after first days work then check adjus...

Page 22: ...LER FAST ROLLER o FILM ADJUSTMENT CENTRE OF FILM ROLL MUST BE IN LINE WITH CENTRE OF BALE AND MAST SHOULD BE VERTICAL co I I I fHtiIJI FILM ROLL FILM WIDTH ON WIDTH A END OF BALE B 500mm 400 mm 750mm 600 mm FILM ROLL FILM ROLL c Fig 1 39 FILE NAME W060 LA21 ...

Page 23: ...ITH A PROP 2 REMOVE CHAIN GUARD 3 SLACKEN M12 CLAMPING BOLTS SLIGHTLY It SLACKEN LOCKNUT A 5 ADJUST NUT B UNTIL THERE IS 8mm 10 mm DEFLECTION ON CHAIN NOTE WARNING DO NOT OVER TENSION CHAIN AS MOTOR WILL BE DAMAGED 6 TIGHTEN LOCKNUT A 7 TIGHTEN M12 CLAMPING BOLTS 8 REFIT CHAIN GUARD M12 BOLT IT FILE NAME WD6lt LA2 ...

Page 24: ...T ADJUSTER ROLLER DRIVE ROLLER I lER ROLLER A I I 1 41 I t J I BELT TRACKING RQLER ClL OF TRACKING ROLLER I 3 E III s j c 8 I 1J l l A f I I B l I DRIVE CHAIN COVER I 28mm DRIVE RCUER A B T 1 FILE NAME 9228 A ...

Page 25: ... CENTRE VALVE 1 2 V1 HYDRAULIC MOTOR V2 Ir CROSS LINE RELIEF VALVE ASSY o o TIPPING FRAME LIFT RA J I __ J 5 BANK SOLENOID VALVE TWO SPEED SOLENOID VALVE MOUNTED ON BACK OF VALVE SECTION FOR MOTOR OIL FILTER FLOW DIVIDER CONTROLLER PRESSURE FEED RETURN NON RETURN VALVE FILE NAME W080 f 46 ...

Page 26: ...x 3 8 ADAPTOR 33 OVER CENTRE VALVE 35 COPPER WASHER 37 3 8 BULKHEAD ADAPTOR 39 96 ST 90 318 HOSE 40 48 ST ST 318 DIW HOSE 41 14 ST 90 318 DIW HOSE 42 HYD RAM FOR SQUEEZ ARM 42A SEAL KIT FOR ABOVE HYD RAM 43 CUT AND START RAM 43A SEAL KIT FOR ABOVE HYD RAM 44 ROTARY COUPLING 45 3 8 BANJO COUPLING 46 3 8 SINGLE TOP BANJO BOLT 47 3 8 MALE x 3 8 MALE x 3 8 FEMALE Tt PIECE 48 1 2 MALE x 1 2 FEMALE 90 E...

Page 27: ...hose to port P on solenoid valve 4 Connect 2 pin female connector to existing 2 pin connector at junction box 5 Change the seventh controller function setting from n to J See instruction manual for further information TAINICO AUTOWIRAF j oaOA 11080 ATF MO IEIL 1WO WAY OIL IMO j fAlVIE K f INJO ZO i 03 0il8t FILE NW 9229A ITEM NO DESCRIPTION QTY PART NO 1 TWO WAY SOLENOID VN YE 1 Z01 03 10 19 2 1 2...

Page 28: ...UP SQ SCREW X 30 mm LONG 1 MI0 HEX HO BOLT X 80 mm LONG 1 CHAIN GUARD SMALL 1 CHAIN GUARD LARGE 1 MlO HEX HO SET X 25 mm LONG TUFLOCK 3 SPROCKET BRACKET PIVOT SHAFT 1 1 UNC LOCKNUT 1 1 DIA HID FLAT WASHER 2 LOCKING PLATE 2 SPIRAL PIN 2 SPROCKET 1 M6 GRUB SCREW 2 CHAIN TENSIONER BRACKET 1 CHAIN TENSlONER BLOCK ASSY INNER 1 CHAIN TENSIONER BLOCK ASSY OUTER 1 SPRING 14 5mm O Dx1 6mm WIREx60m m LONG 1...

Page 29: ...0 7Il 22 STUB AXLE SHORT 1 Z04 032 23 4mm R CLIP 1 Z36 02 24 RING HITCH ASSY LONG 1 WD65 HIT 25 MI6 HEX HD SET x 25mm LONG 4 Z26 124S 26 MI6 LOCKNUTS 4 Z23 I6 27 MlO HEX HD SET x 25mm LONG 2 Z26 060S 28 10mm DIA MACHINED FLAT WASHER 2 Zl1 02 lO 29 TURN TABLE ASSY 1 WD90 TA 30 10mm DIA SPRING WASHERS 5 ZI2 02 10 31 SUPPORT WHEELS 4 4 Z06 466W 32 AXLE ASSY C W GREASE NIPPLE 4 Z03 22 AW AX 33 M20 LOC...

Page 30: ... FLANGE BEARING C W CAM LOCK COLLAR I Z06 49EC 12 5 8 UNF HEX fill SET X 2 LONG 4 Z3IB OM 13 518 UNF LOCKNUT 4 Z20 10 14 HYDRAULIC MOTOR 1 ZOl 02 RF200 15 HYDRAULIC MOTOR MOUNTING PLATE 1 WD64 001 16 M12 x 50mm ALLEN fill OIS SCREW 4 Z13 5 12X50 17 M12 HEX fill SET x 30mm LONG 4 Z26 082S 18 12mm DIA SPRING WASHER 4 ZI2 Q2 12 19 I2mm DIA FLAT WASHER 4 210 02 12 20 MI6 THREADED BAR x 150mm LONG 1 WD...

Page 31: ...X HO SET x 45mm LONG 8 14mm DIA FLAT WASHER 16 14mm DIA SPRING WASHER 16 SLIDING BEARING 4 M20 THREADED BAR x 135mm LONG 3 M20 HEX NUTS 16 12mm DIA SPRING WASHER 12 12mm DIA FLAT WASHER 8 SWIvEL BRACKET PIVOT PIN J 50 1 2 x Y4 SPLIT PIN 1 RETAINING PLATE 2 M12 HEX HD SETS x 40mm 4 M12 HEX NUTS 6 BUFFER 50mm DIA x 42mm LONG 4 BALE BELT 1130mm WIDE X 4470mm LONG1 1 W FLANGE BEARING 2 HOLE 4 M14 HEX ...

Page 32: ...R 30 FILM PULL DOWN ARM ASSEMBLY 31 RETAINING WASHER 32 ROLLER 33 1 DIA FLATWASHETR 34 6mm R CLIP 35 PLATED COLLAR 36 TORSION SPRING 37 M8 LOCKNUT 38 DISPENSER GEARBOX COVER 39 20mm EXTERNAL CIRCLlP 40 M6 LOCKNUT 41 PLATE LATCH 42 PLASTIC HAND GRIP 43 M10x25mm SET 44 M20 x 2 5mm PITCH LOCKNUT 45 10mm DIA SPRING WASHER 46 Ml0 HEX NUT 47 M8 x 20mm HEX SET 58 QTY PART NO 1 D617 IRA1 1 D617 0RA 1 D617...

Page 33: ...T 3 Z26 0S7S 6 8mm DIA MUD FLAP WASHER 2 Z11 Q2 081 7 M6 LOCKNUT NYLOCK 2 Z32 06 8 OIL FILTER 1 ZQ1 24 Q8 8A OIL FILTER ELEMENT 1 ZQ1 24 Q8E 9 M8 HEX HD SET x 2SMM 2 Z26 Q40S 10 8mm DIA SPRING WASHER 2 Z12 Q2 Q8 11 M8LOCKNUTS 3 Z23 Q8 12 M6 ALLEN HD SOCKET SCREW x 45mm 2 Z13 Q20 S0 13 OVER CENTRE VALVE 1 Z01 Q3 1 Q A8 14 JUNCTION BOX 1 ZLY 1080A 15 10mm DIA FLAT WASHER 3 ZI2 Q2 10 16 M4 CSK SOCKET...

Page 34: ...IVOT PIN 2 Z03 02 330 8 RAM TOP PIVOT PIN 1 Z03 D66 90 9 M 10 HEX HO SET x 20mn LONG 3 Z26 060ST 10 10mm DIA SPRING WASHER 5 Z12 02 10 11 10mm DIA FLAT WASHER 3 Z11 02 10 12 BUFFER 50mm DIA x 40mm LONG 2 Z40 20 13 M10 HEX NUT 2 Z1 8 10 14 1 4 DIA SPLIT PIN x 2 LONG 4 Z03 21 29 15 MAIN FRAME PIVOT PIN CIW GREASE NIPPLE 2 Z03 01 905 16 HYDRAULIC RAM OUTER FRAME 1 Z01 01 140S 17 RAM TOP BOTTOM PIVOT ...

Page 35: ...0MM DIA SPRING WASHER 12 BALE MAT 1 M10 X 30MM LONG CUP HD SQ BOLTS 5 M10 HEX NUTS 5 HYDRAULIC RAM C W ACCUMULATOR 1 SPAREX PIN 1 SPAREX PIN 1 7 16 DIA LINCH PIN 2 ACCUMULATOR MOUNTING PLATE 1 CLAMPING PLATE 1 M8 HEX HD BOLT X 80MM LONG 4 M8 LOCKNUT 4 M28 X 1 5 PITCH HEX NUT 1 63 PART NO WD65 HBRF Z03 01 905 Z26 060ST Zll 02 10 Z12 02 10 Z05 02 BRH Z13 112 Z18 10 ZOl 01 AWD Z03 04 74 Z03 04 73 Z03...

Page 36: ...25 HEX SET BLADE SPRING GRIPPER PAD RUBBER GRIPPER PAD M8 X 10 GRUB SCREW M14 HEX NUT 14mm SPRING WASHER CUT START HYDRAULIC RAM ACCUM 8mmFLAT WASHER M8LOCKNUT MIOLOCKNUT M10 X 75 HEX BOLT IOmm DIA SPRING WASHER I I I I 1 I 1 I 1 I 3 2 1 2 2 4 4 1 WD605H MFI Z26 061S WD623 071 WD605H 13 Z26 040S WD605 104 Z07 49 Z40 28 WD605H 15 Z28 008 Z18 14 ZI2 02 14 ZOI 01 AWH ZII 02 08 Z23 08 Z23 010 Z26 069B...

Page 37: ...OCKING ARRANGEMENT PARTS LIST ITEM DESCRIPTION QTY PART NO 1 UNDERSIDE OF TIPPING FRAME 1 WD67 TF 2 TURNTABLE CENTRE SHAFT 1 WD64 002 3 SPINDLE SPACER 1 WD67 SS 4 1 1 4 UNC HEX NUT 1 Z18 300 5 M8 GRUB SCREW X 6MM LONG 1 Z28 007 c o o 67 1 ...

Page 38: ...HOTES ...

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