Tanaka TOB-120 Owner'S Manual Download Page 12

 

 

 

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Owner’s Manual 

TOB-120,TOB-300 

 

Lubrication and Maintenance 

 
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any 
non-road engine repair establishment or individual. 
Your Tanaka Dealer will be happy to provide any service required to keep your Outboard Motor operating at 
peak efficiency. 
 

CAUTION

: Stop motor, wait for moving parts to stop and disconnect spark plug wire before attempting any 

lubrication or maintenance procedures. 
 

CAUTION

: DO NOT touch motor or drive parts which might be hot 

from operation. Allow such parts to cool before servicing unit. 

 

Shear Pin Replacement 

Insure that motor has stopped, wire from spark plug is removed, and 
unit has cooled down. 
A shear pin through the propeller shaft is designed to prevent damage 
to the drive train if the propeller strikes an underwater object. The 
shear pin will not prevent damage to the propeller which may also 
require replacement after striking an object. 
When the pin is sheared, motor will continue to run but the boat will 
stop movement. Shut off motor immediately to prevent damage to unit. 

 
To replace shear pin, remove cotter pin which holds propeller against 
shear pin. Remove propeller and inspect for damage. Replace if 
necessary. Lubricate shaft with lithium grease. Shaft should be lubricated 
every 30 to 60 days. Inspect gear case for damage and have serviced if 
necessary. Replace broken shear pin and reassemble propeller and cotter 
pin. 
 
 
 
 
 

Fuel Filter 
Model 120 

Fuel filter is located just above fuel shut off valve knob. To remove 
filter, turn valve OFF. Remove fuel inlet bolt just above knob. Rinse 
inlet screen and bolt assembly in warm water with detergent. Rinse 
thoroughly several times until all traces of detergent are eliminated. 
Allow assembly to air dry before re-installing. 

Model 300 

Turn fuel shut off valve to OFF position. Unscrew sediment bowl, then 
remove 0-ring and screen from valve and clean as described above for 
model 120.

  

Summary of Contents for TOB-120

Page 1: ...OB 120 TOB 300 TOB 120 TOB 300 OUTBO OUTBO OUTBO OUTBO OUTBOARD MO ARD MO ARD MO ARD MO ARD MOT T T T TORS ORS ORS ORS ORS P N 25153 Date 05 19 01 Supplier To The Outdoor Power Equipment Industry ISM...

Page 2: ...out notice and without incurring obligation The equipment described within this manual may not be identified as either standard or optional and the various illustrations may not all be applicable to y...

Page 3: ...y it will cause severe personnel injury If blade comes in contact with submerged hard objects it may damage blade Be aware of sudden lifting of motor leg and propeller out of the water which may occur...

Page 4: ...er is clear of all objects because when motor is started throttle may be set high enough to rotate the propeller After motor is started and idling smoothly propeller must not rotate DO NOT operate uni...

Page 5: ...tipping Keep heavy loads low in the boat Do not stand up in a small boat Standing bow riding seat back and gunwale riding can be dangerous When loading or launching a boat on a trailer tilt motor up...

Page 6: ...ection of this manual for recommended mixture Handle Assembly Model 120 Place handle throttle lever up into position on joint pipe holder with notch on end of handle against handle stopper Secure to j...

Page 7: ...www tanakapowerequipment com 6 custsvc tanaka ism com Owner s Manual TOB 120 TOB 300...

Page 8: ...removing fuel tank cap Never fill tank when motor is running or hot from operation Do not allow open flame matches or smoking in area DO NOT overfill Wipe up any spills and allow vapors to dissipate...

Page 9: ...ition where turbulent air passes by the propeller resulting in an increase in motor speed coupled with a rapid drop in boat speed These conditions can also be caused by fast turns rough water wrong or...

Page 10: ...ART ON position After motor begins to fire move choke lever to its RUN OFF position IMPORTANT Continued over choking while engine is running may cause spark plug to foul Flooding is a condition where...

Page 11: ...res should be used to prevent fuel spillage 1 Close fuel shut off valve 2 Close air vent on fuel fill cap 3 Allow motor to run until it stops on its own CAUTION Remove wire from spark plug to prevent...

Page 12: ...he shear pin will not prevent damage to the propeller which may also require replacement after striking an object When the pin is sheared motor will continue to run but the boat will stop movement Shu...

Page 13: ...not fit firmly on spark plug Reform or replace terminal as needed Test for faulty ignition system by removing spark plug from engine Connect plug wire and hold plug electrode against bare metal part o...

Page 14: ...the propeller to rotate very slowly or stop completely when motor is idling A sub clutch engages at slow speeds and the main clutch engages at approximately 6 MPH Model 120 utilized a direct drive sys...

Page 15: ...www tanakapowerequipment com 14 custsvc tanaka ism com Owner s Manual TOB 120 TOB 300...

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