background image

6

Throttle

 

wire

 

/

 

stop

 

cord

Press

 

the

 

upper

 

tab

 

(6)

 

and

 

open

 

the

 

air

 

cleaner

 

cover.

 

(

Fig.

 

4

)

Connect

 

stop

 

cords.

 

(

Fig.

 

5

)

6

Fig.

 

4

Fig.

 

5

If

 

the

 

throttle

 

outer

 

end

 

(7)

 

is

 

threaded

 

on

 

your

 

unit,

 

screw

 

it

 

and

 

the

 

earth

 

terminal

 

(8)

 

(if

 

so

 

equipped)

 

into

 

the

 

cable

 

adjuster

 

stay

 

(9)

 

all

 

the

 

way,

 

and

 

then

 

tighten

 

this

 

cable

 

end

 

using

 

the

 

adjuster

 

nut

 

(10)

 

against

 

the

 

cable

 

adjuster

 

stay

 

(9).

Connect

 

throttle

 

wire

 

end

 

(11)

 

to

 

carburetor

 

(12)

 

and

 

install

 

swivel

 

cap

 

(13)

 

(if

 

so

 

equipped)

 

where

 

is

 

included

 

in

 

tool

 

bag,

 

onto

 

swivel

 

(12)

 

(

Fig.

 

6

).

Some

 

models

 

may

 

come

 

with

 

the

 

parts

 

installed.

12

10

13

9

8

7

11

Fig.

 

6

 

WARNING

 

Never

 

try

 

to

 

start

 

engine

 

without

 

side

 

case

 

securely

 

fastened.

NOTE

 

When

 

assembling

 

brand

 

new

 

unit,

 

take

 

o

  

and

 

discard

 

a

 

piece

 

of

 

cardboard

 

(14)

 

between

 

gear

 

case

 

and

 

side

 

case.

 

(

Fig.

 

7

)

14

Fig.

 

7

Installation

 

of

 

bar

 

and

 

chain

1.

 

Remove

 

chain

 

bar

 

clamp

 

nuts

 

(15).

2.

 

Remove

 

the

 

side

 

case

 

(16).

 

(

Fig.

 

8

)

15

16

Fig.

 

8

3.

 

Install

 

the

 

chain

 

bar

 

(17)

 

onto

 

the

 

bolts

 

(18),

 

then

 

push

 

it

 

toward

 

the

 

sprocket

 

(19)

 

as

 

far

 

as

 

it

 

will

 

go.

 

Make

 

sure

 

that

 

the

 

boss

 

of

 

chain

 

tension

 

adjust

 

bolt

 

(20)

 fi 

ts

 

into

 

the

 

hole

 

(21)

 

of

 

the

 

bar.

 

(

Fig.

 

9

)

20

19

18

17

21

Fig.

 

9

NOTE

 

Slightly

 

move

 

the

 

bar

 

back

 

and

 

forth

 

and

 

make

 

sure

 

the

 

chain

 

tension

 

boss

 

(20)

 fi 

ts

 

into

 

the

 

hole

 

(21)

 

in

 

the

 

bar

 

properly.

4.

 

Con

fi 

rm

 

the

 

direction

 

of

 

saw

 

chain

 

(22)

 

is

 

correct

 

as

 

in

 

the

 fi 

gure,

 

and

 

align

 

the

 

chain

 

on

 

the

 

sprocket.

 

(

Fig.

 

10

)

15

16

22

Fig.

 

10

5.

 

Guide

 

the

 

chain

 

drive

 

links

 

into

 

the

 

bar

 

groove

 

all

 

around

 

the

 

bar.

6.

 

Install

 

the

 

side

 

case

 

(16)

 

onto

 

the

 

guide

 

bar

 

clamp

 

bolt.

 

Then

 fi 

x

 

the

 

clamp

 

nut

 

(15)

 

temporarily.

 

(

Fig.

 

10

)

7.

 

Raise

 

the

 

bar

 

end,

 

and

 

tighten

 

the

 

chain

 

(22)

 

by

 

turning

 

the

 

tension

 

adjustment

 

bolt

 

(23)

 

clockwise.

 

To

 

check

 

proper

 

tension,

 

lightly

 

lift

 

up

 

the

 

center

 

of

 

chain

 

and

 

there

 

should

 

be

 

about

 

0.5

 

 

1.0

 

mm

 

clearance

 

(24)

 

between

 

bar

 

and

 

edge

 

of

 

drive

 

link.

 

(

Fig.

 

11,

 

12

)

Fig.

 

11

000Book̲TCS27EPA(S)̲Eng.indb   6

000Book̲TCS27EPA(S)̲Eng.indb   6

2012/04/04   16:47:15

2012/04/04   16:47:15

Summary of Contents for TCS 27EPA (S)

Page 1: ...ead through these HANDLING INSTRUCTIONS to ensure e cient safe operation It is recommended that these INSTRUCTIONS be kept readily available as an important reference when using this machine 000Book T...

Page 2: ...anual carefully Check that the cutting equipment is correctly assembled and adjusted Start the unit and check the carburetor adjustment See MAINTENANCE Index WHAT IS WHAT 3 WARNINGS AND SAFETY INSTRUC...

Page 3: ...rive shaft tube 6 Handle bar 7 Priming pump 8 Ignition switch 9 Guide bar 10 Throttle trigger lockout 11 Choke lever 12 Engine 13 Angle transmission 14 Handle grip 15 Saw chain 16 Guide bar cover 17 S...

Page 4: ...ty the fuel tank before storing the unit machine It is recommended that the fuel be emptied after each use If fuel is left in the tank store so fuel will not leak Store unit machine and fuel in area w...

Page 5: ...tube locking bolt 1 about ten turns so that the bolt point will not obstruct drive shaft tube to be inserted When inserting drive shaft tube hold the tube locking bolt outward preventing inside fittin...

Page 6: ...e the side case 16 Fig 8 15 16 Fig 8 3 Install the chain bar 17 onto the bolts 18 then push it toward the sprocket 19 as far as it will go Make sure that the boss of chain tension adjust bolt 20 fits...

Page 7: ...el and oil in a separate clean container Always start by filing half the amount of fuel which is to be used Then add the whole amount of oil Mix shake the fuel mixture Add the remaining amount of fuel...

Page 8: ...ow the engine about 2 3 minutes to warm up before subjecting it to any load Stopping Fig 21 Decrease engine speed and run at an idle for a few minutes then turn o ignition switch 29 For models with an...

Page 9: ...ND SYSTEMS MAY BE PERFORMED BY ANY NON ROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL Carburetor adjustment Fig 27 WARNING The cutting attachment may be spinning during carburetor adjustments Never st...

Page 10: ...running conditions such as cold weather These factors cause deposits on the spark plug electrodes which may result in malfunction and starting di culties If the engine is low on power di cult to start...

Page 11: ...e Clean the exterior of the unit Clean the chain oil filter port Clean the groove and oil filter port in the guide bar Clean the side case of saw dust Check that the saw chain is sharp Check that the...

Page 12: ...oward an outside cutter Fig 40 Fig 40 4 Round o front corner to maintain original shape of depth gauge after using depth gauge tool Always follow the recommended depth gauge setting found in the maint...

Page 13: ...8 79 70 64 46 47 21 22 25 27 35 36 37 20 32 23 26 28 29 30 31 33 34 38 39 40 41 24 58 A B C 111 112 113 114 115 116 117 9 118 119 120 121 122 123 124 125 126 131 130 128 133 139 135 138 136 137 140 14...

Page 14: ...14 000Book TCS27EPA S Eng indb 14 000Book TCS27EPA S Eng indb 14 2012 04 04 16 47 16 2012 04 04 16 47 16...

Page 15: ...VIBE RUBBER B 1 117 STOP RING C 12 OUTER 1 118 FAN CASE 1 119 CLUTCH DRUM COMP 1 120 STEP BOLT 2 121 BENT WASHER 8 2 122 CLUTCH PLATE A 2 123 CLUTCH ASS Y 1 124 CLUTCH WASHER B 2 125 HEX NUT M8 1 126...

Page 16: ...gawa Intercity Tower A 15 1 Konan 2 chome Minato ku Tokyo Japan 204 Code No E99247011 Printed in Japan 000Book TCS27EPA S Eng indb 16 000Book TCS27EPA S Eng indb 16 2012 04 04 16 47 17 2012 04 04 16 4...

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