TAMURA EPM Series Application Notes Download Page 7

                   

                                     

EPM Series  Application Notes 

 

Rev.3.1    May, 2013 

TAMURA CORPORATION 

  6 / 17 

1.8    Surge current prevention(TH101)   

 

When input power is applied, an in-rush current which charges the input smoothing  electrolytic capacitor flows.   
An in-rush current that is too large will cause the power supply voltage to become unstable and may affect the 
devices which share the power supply. The fuse and rectifying diodes used may also be damaged.   
When using a power thermistor to suppress the surge current, select it by paying attention to the following:   
 
①Be sure that the temperature is within the operating temperature range of the thermistor. 
②Since the characteristic is such that a rated current drop accompanies a temperature rise, check the highest 

temperature of the thermistor and that the load current (power supply input current) is the rated current or 
less at the highest temperature. 

③With a power thermistor, the relationship between the maximum value of the usable input voltage (rms) and the 

capacitance of the input smoothing electrolytic capacitor are set. Check that the relationship between the input 
voltage (rms) and input smoothing electrolytic capacitor is not a problem with the thermistor used. 

④Since a power thermistor has a large thermal time constant and its resistance value remains low after the input 

is tripped, when the input is repeatedly turned on and off,    the surge current cannot be controlled. When using 
under  this  condition,  check  that  the  effect,  etc.  on  the  fuse,  bridge  diode,  and  input  power  supply  are  no 
problem. 

 
The surge current calculation expression is:   

As the calculation result is only a reference, conduct a thorough check using actual equipment.

 

・AC input  : 

Inrush Current

peak value

)  : 

)

R

R

(

2

)

rms

(

Vin

L

101

TH

+

 

 

I

2

t  : 

)

R

R

(

102

C

)

rms

(

Vin

L

101

TH

2

+

 

 
・DC input 

Inrush Current

peak value

)  : 

)

R

R

(

)

dc

(

Vin

L

101

TH

+

 

 

I

2

t  : 

)

R

R

(

2

102

C

)

dc

(

Vin

L

101

TH

2

+

 

 
 
 
 
 
 

 

R

L

:Line impedance (

R

TH101

:Thermistor resistance (

) at 25℃ 

C102:electrolytic capacitor(F) 

Summary of Contents for EPM Series

Page 1: ...Application Notes EPM Series Energy Saving Power Module Series EPM Series...

Page 2: ...creation of power switching with high efficiency low standby power Features Quasi resonant operations for high efficiency Operations using both frequency reduction and bursts for generation of low sta...

Page 3: ...g Externally Connected Equipment The example of application circuits and parts value which are indicated to this application note aim at assistance of a design Therefore external parts variation or us...

Page 4: ...0pF 2200pF class 470pF 2200pF class C201 C202 10V 680uF 10V 680uF 25V 220uF 25V 330uF C203 1kV 0 022uF 1kV 0 022uF 1kV 0 022uF 1kV 0 022uF R101 3 3M 500V 3 3M 500V 3 3M 500V 3 3M 500V Part Output Spec...

Page 5: ...e influence of the number of times of incoming current which occurs in an expected life We recommend you to ask a fuse maker a proper margin In order to share an input line and an input electrolytic c...

Page 6: ...input line cutoff from the following expression and check that there is no problem Vt Vo e t CR Vt X capacitor voltage t seconds from input cutoff Vo Effective input voltage X 2 C X capacitor capacit...

Page 7: ...rature With a power thermistor the relationship between the maximum value of the usable input voltage rms and the capacitance of the input smoothing electrolytic capacitor are set Check that the relat...

Page 8: ...pacitance and the capacitance reduction due to aging into consideration when selecting the capacitance The capacitance required to reduce the ripple voltage to 25Vp p or less can be estimated from the...

Page 9: ...made a life calculation parameter 2 Ripple current For AC input a charging current IL and discharging current IH flow in the input smoothing electrolytic capacitor These currents are measured individu...

Page 10: ...uct Select the electrolytic capacitor by paying attention to the following Install the capacitor very close to the module M101 and use a wide pattern to connect M101 Use an electrolytic capacitor with...

Page 11: ...the input smoothing electrolytic capacitor 1 Electrolytic capacitor temperature The temperature at which the temperature on the body of the electrolytic capacitor is maximum is measured and is made a...

Page 12: ...ing the output ripple voltage more Since a ripple current equivalent to C201 may flow depending on the impedance of L201 check the ripple current temperature rise and life of C202 also Triangle wave h...

Page 13: ...d then turning on the input again Reset time changes with input electrolytic capacity input voltage etc Avoid impressing a voltage onto the output terminals from the outside by wrap around from overvo...

Page 14: ...y connecting an external resistor and capacitoras follows Connect capacitor C to Vcc pin 11 and DCIN pin 10 of M101 Use a capacitor C with a rated voltage of 35V or more When using an electrolytic cap...

Page 15: ...use it had an effect on output accuracy 4 3 Pattern prohibited area When a double sided circuit board is used do not provide a pattern directly below M101 of the parts side of the circuit board If the...

Page 16: ...d noise reduction may become difficult Make the distance between noise filter and module long 6 Recommended hole diameter land and pin pitch 7 Recommended soldering conditions lead free solder Flow so...

Page 17: ...components as shown below When there are no heat generating parts nearby make the temperature 20mm from the module and 20mm above the circuit board the ambient temperature Ambient temperature measure...

Page 18: ...uipment or devices that require high reliability medical devices transportation equipment traffic signal control equipment fire and crime prevention equipment aeronautics and space devices nuclear pow...

Page 19: ...http www tamura ss co jp electronics en http www tamura ss co jp electronics en...

Reviews: