Talon TP-60BA Manual Download

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TP-60BA (Rev 2.2)

TALON TECH CO. LTD.

HIGH VISCOSITY PR PUMP Pump & Controller

–

Built-in type

TALON TECH CO. LTD.

MODEL : TP-60BA

Summary of Contents for TP-60BA

Page 1: ...TP 60BA Rev 2 2 TALON TECH CO LTD HIGH VISCOSITY PR PUMP Pump Controller Built in type TALON TECH CO LTD MODEL TP 60BA ...

Page 2: ... 4 3 Dispense Trigger Select 7 4 4 CON1 Pin Assign Track Cable 8 4 5 CON2 Pin Assign Start Sol Cable 9 4 6 422 In Out Pin Assign Communication Cable 9 5 External Cable Length 10 5 1 CON1 Cable 10 5 2 CON2 Cable 10 5 3 422 In Cable 10 5 4 422 Out Cable 10 6 Touch Pad Operation 11 6 1 Operation 11 6 1 1 Initial Screen 11 6 1 2 Pump Condition Indicate In Use 11 6 1 3 Select Function 11 6 1 4 Dispense...

Page 3: ...Maintenance 27 7 1 Pump Parts Dis Assembly 27 7 1 1 Pump Cover Dis Assembly 27 7 1 2 Driving Shaft Condition Check Grease up on Ball Screw 27 7 2 Suck Back Setting 28 8 Recommended Spares Mechanical Dimensions 30 8 1 TP 60BA Spare Parts 30 8 2 Pump Dimensions 31 8 2 1 Front View 31 8 2 2 Side View 31 8 3 Touch Pad Dimensions 32 8 3 1 Front View 32 8 3 2 Rear View 32 8 3 3 Side View 32 8 4 Installa...

Page 4: ... 60BA pump Be careful to use the pump by following this manual or Talon Tech s acceptance Or other defects should be paid even under the warranty period Features Merits 1 All the PR contacting points are made by Teflon 2 It s the DC serve motor pump which is suitable for a constant delivery pump 3 Driving Method Outer type Edgeless Bellows No ripple No shaking 4 Touch pad has the same function of ...

Page 5: ...olution 0 05 cc Dispense Repeatability 0 05 0 8cp 23 Viscosity 50cp 10 000cp Step Angle Degree 0 3deg step Drive System DC Servo Motor Pump Type Outer Type Edgeless Bellows Control System Control Board Power DC 24V current consumption 2A Resist In Out Vent Inch Teflon Ambient Temperature 5 40 Weight 5 90kg Pump Dimension W 72mm D 339mm H 296mm System Specifications 2 ...

Page 6: ...Mb App 32Mb Flash NAND Flash 64Mb OS 32Mb App 32Mb LCD Size 4 3 Inch TFT Wide 480 272 RTC Function Built in Exchangeable Coin Battery Max Connecting Pump No 8 Pumps Communication RS422 Touch Pad Power DC12 24V current consumption 5W 400 700mA Ambient Temperature 10 55C Weight 0 64kg Dimension W 140mm D 44mm H 88mm ...

Page 7: ... Tank Bubble removal and buffering function of about 30cc PR Pump Connector CON1 Track Connector for pump operation Round Panel Mount 12P Female CON2 Motor Connector for pump operation Round Panel Mount 5P Female 422IN RS422 Connector for communication among pumps Round Panel Mount 6P Female 422OUT RS422 Connector for communication among pumps Round Panel Mount 6P male System In Exterior Names 3 P...

Page 8: ...mes 3 2 1 Touch Pad Name Explanation Touch Panel Touching area Power Source Touch Pad Power DC12 24V Connector Com Port Not Use No Use D SUB 9P Male Com Port Touch Pad RS 422 Communication Connector Touch Panel Power Source DC12 24V Com Port RS422 Com Port RS422 ...

Page 9: ...TP 60BA Rev 2 2 6 TALON TECH CO LTD 4 1 Track Interface Signal Wiring Signal Interface 4 Input Signal Output Signal ...

Page 10: ...TALON TECH CO LTD 4 2 Track Timing Chart 4 3 Dispense Trigger Select 0 Trigger Off 1 Trigger On Recipe Select Start1 1 Start2 2 Start3 3 Remark 1 1 0 0 2 0 1 0 3 1 1 0 4 Not supported Cycle Recipe 5 1 0 1 6 0 1 1 7 1 1 1 ...

Page 11: ...put Output H Warning Alarm Output Output J EX_GND Input Home End Signal GND K EX_ 12V or 24V Output Suck back sol valve Signal L Suck Back Output M COM EXH Output Alarm Option ACT Mark Type Pin Assign Pin NO Signal Name I O Description A 24V Input Pump Main Power Source B GND Input C EX_ 12V Input 12V ACT D Not Use Not Use E Not Use Not Use F N O EXT Output Alarm EXH G Not Use Not Use H Not Use No...

Page 12: ...iption A 12V 24V Input Recipe Select B Track Start1 Input Recipe Select C Track Start2 Input D Track Start3 Input E Not Use Not Use 4 6 422 In Out Pin Assign Communication Cable Standard ACT Mark Type Pin Assign Pin NO Signal Name I O Description A 24V Input RS422 Communication Cable B TX Output C TX Output D RX Input E RX Input F GND Input ...

Page 13: ...TP 60BA Rev 2 2 10 TALON TECH CO LTD 5 1 CON1 Cable 5 2 CON2 Cable 5 3 422 In Cable 5 4 422 Out Cable External Cable Length 5 Standard Standard Mark Type Mark Type ...

Page 14: ...ble connected to touch pad are auto searched every 5 sec On every lower menu if there isn t any input for 1 min the initial screen is back The pump which is not searched cannot be chosen 6 1 2 Pump Condition Indicate In Use Touch Pad Operation 6 Ready Dispense Pump Alarm Pump Count Over Not Connect ...

Page 15: ...spense Dispense by touching the pad Recipe Run Recipe Dispense Recipe Setting Config Pump Mode Reset Error ID Setting Calibration Each recipe s calibration setting Counter Dispense Setting 6 1 4 Dispense On executing Start Run Run Recipe runs one time dispense In case of Start Cycle Cycle Recipe 4th Recipe works as many as set counts ...

Page 16: ...cally shown on the screen And you can input the data that you want and touch set button for setting Count is only for 4th recipe cycle recipe Total recipes are 1 7 Recipes are automatically chosen by each trigger signal However 4th recipe is for cycle recipe and which works only by Start Cycle of Dispense on touch pad Run Recipe No is Recipe No used by Start Run under Dispense menu ...

Page 17: ...ponse vital window activates and disappears right away At the left window the response data is shown Error Status Shown Error Code Data Name Input the pump name of Main Menu Set ID Change Pump ID Maint Mode Change Pump Mode to Maint Run Mode Change Pump Mode to Run Purge Mode Change Pump Mode to Purge Mode Pump Reset Reset Pump It means Pump Restart not Data Reset Error Mark Not Use 6 1 7 ID Setti...

Page 18: ...g If there is already the same pump ID the window Conflict shows and push OK and reset 6 1 8 Maint Mode Run Mode Pump Reset Setting Main Mode is to show the message of pump operation on the text window Run Mode only shows as data code The setting method is to touch Maint Mode Run Mode button and input password and touch Ent In case of no response from pump message of mode keeps showing Pump reset ...

Page 19: ...value set the calibration value higher or lower at the standard 100 6 1 10 Counter Counter means to show Pump s accumulated dispense In order to initialize the count touch zero button Set button Limit In order to check out Pump Maint set Dispense Count Limit Total Pump s Total Dispense Total goes up every dispense In case 0 is set no more Counter Limit function Touch of Limit and input Counter ...

Page 20: ...indow The setting value is adopted after inputting 2580 Cancel button means no application even Limit change Count Zero click When dispense goes over Limit Setting value Count Over shows on Main Menu and also shows on Touch pad But when the trigger signal occurs pump dispenses normally ...

Page 21: ... 2 Example 6 2 1 Dispense If you want to dispense one time use Start Run This recipe is Run recipe which set on Recipe menu Start Cycle below is 4th Recipe Stop Cycle only works the case of using Start Cycle Keep touching Stop Cycle button ...

Page 22: ...TP 60BA Rev 2 2 19 TALON TECH CO LTD 6 2 2 Recipe Choose the recipe and touch Ent button The chosen recipe data is automatically read from the pump Set the recipe s volume time and touch Set button ...

Page 23: ... 2 20 TALON TECH CO LTD 6 2 3 ID Setting Choose ID which you want to change from 11 44 ID consists of 2 digits The 2nd digit means Coater and the 1st digit means Nozzle Total 16 ID setting is possible Password 0901 ...

Page 24: ...ev 2 2 21 TALON TECH CO LTD When ID changes check the automatic pump initialization and the change is applied on Main Menu 6 2 4 Name Setting The pump name can be changed on Main Menu and the max digit is 18 25 ...

Page 25: ... 2 2 Touch Config button on Select Function menu PIC 3 3 Push Pump Reset button Push OK button Are you Sure window Right after touching OK Reset progresses and Alarm is clear On left Text window 0 means Initial finish Reset Power off basically occurs the system alarm Be careful on maintenance work ...

Page 26: ... Touch Pad the communication between controllers data for setting Alarm can be checked out Double click Talon Logo on this window 1 Set the date to check out 2 Set ID to check out In case of 0 search all ID 3 Click Query The contents are shown as Text Code Contact Talon for detail ...

Page 27: ...Code when the below functions happens these functions are stored as Code 1 Start Run 2 Start Cycle Stop Cycle 3 Recipe Set 4 Calibration 5 Pump Error Contact Talon for detail Order Response Text Text shows below 1 Pump Error 2 Counter Over 3 Change Name 4 Counter Reset Pump Error show both Code Text ex Pump Dispense Log Analysis 11 2016 02 23 12 33 12 I 511SR0 Pump ID 11 2016 Feb 23 12 hr 33 min 1...

Page 28: ... pump touch pad as 1 1 not to double ID ex Pump1 11 Pump2 12 Pump3 13 Pump4 14 Pump5 21 Otherwise pump cannot be searched or although pump is searched the setting data are overlapped or Data Error System Error occur Before setting Pump ID check that ID is valid or not 6 5 3 Recipe Setting In case Recipe is not set properly there is Write Recipe Error window But this window is shown in only case ea...

Page 29: ...een 100 1cc 1000 10cc For protect the pump upper limit alarm set 3 Dispense Time It should be bigger than Dispense Volume It should be smaller than system recipe step time As using the high cp PR sudden pump operation could have the motor damaged and could cause the MICRO BUBBLE Reload Time depend on PR cp Typically high cp PR case adjust 3 8 times reload time than dispense volume Ex Dispense Relo...

Page 30: ...the interior parts inside the pump 7 1 2 Driving Shaft Condition Check Grease up on Ball Screw 1 Check the motor s vibration noise when the pump works 2 Check the bolts tightening condition and ball screw worn out condition 3 Check any interruption between cables moving parts 4 Check the conditions of linear bushing shaft when the pump works 5 Grease up on ball screw LM linear bushing 6 Grease up ...

Page 31: ...r consume the liquid just 1mm ahead of nozzle rotate speed control knob and adjust 4 Un fasten Lock Nut and close speed control knob rotate 2 times toward CCW 5 Un fasten Lock Nut and rotate the suck back control knob resist in nozzle will move up and down Please make resist place about 3mm from nozzle tip Increase Suck Back flow turn CW decrease suck back flow turn CCW 6 Un fasten Lock Nut and af...

Page 32: ... 7 If Suck Back Speed is too fast turn it CW too slow turn it CCW 8 Fasten every knob s lock nut 9 Dispense resist again to final check 10 If value is not correct go back to order NO 3 REFERENCES FOR WORKING SEQUENCE Fasten Adjust Adjust 1mm Adjust 2 times Adjust 3mm Adjust 2mm 1sec ...

Page 33: ...05 Out Cap 1 TL 60BA TA 006 Buffer Tank Ass y 1 TL 60BA MA 001 Ball Screw 1 TL 60BA MA 002 Support Unit 1 TL 60BA EB 001 Motor 1 TL 60BA MA 003 LM Guide 1 TL 60BA ET 001 Timing Belt 1 TL 60BA ET 003 O Ring Bellows 1 TL 60BA ET 004 O Ring Out Cap 1 TL 60BA EA 001 Photo Sensor 2 TL 60BA CA 003 Suck Back Valve 1 Board TL 60BA EB 003 Main Board Ass y 1 SMPS TL 60BA EA 002 SMPS 1 Touch Pad TL 60BA EB 0...

Page 34: ...TP 60BA Rev 2 2 31 TALON TECH CO LTD 8 2 Pump Dimensions 8 2 1 Front View 8 2 2 Side View ...

Page 35: ...TP 60BA Rev 2 2 32 TALON TECH CO LTD 8 3 Touch Pad Dimensions 8 3 1 Front View 8 3 2 Rear View 7 3 3 Side View ...

Page 36: ...en the panel base plate with 4 pieces of M4 screw 8 4 2 Piping Method 1 PR Tube Piping 1 Insert union nuts on tube at PR In Out Vent areas 2 Position between PR bottle and Pump max closely 3 At the vent area insert sleeve into tube after enlarging tube with the tube expansion tool and then tighten nut Make 3 4mm hole and Tap M4 M4 Tap 4ea Union Nut Sleeve PR Drain PR Out ...

Page 37: ...stallation Method 1 As per PIC 1 peel the sticker a little until the screw is seen And loose the screw to take the back cover apart 2 Prepare the panel to make the square hole by matching PIC 3 PIC 3 EX Touch Pad Equipment side Panel Back Cover PIC 1 PIC 2 ...

Page 38: ...load Time Data Input 1 100 2 5 250 17 1700 2 200 3 5 350 18 1800 3 300 4 5 450 19 1900 4 400 5 5 550 20 2000 5 500 6 5 650 21 2100 6 600 7 5 750 22 2200 7 700 8 5 850 23 2300 8 800 9 5 950 24 2400 9 900 10 5 1050 25 2500 10 1000 11 5 1150 26 2600 Dispense time D T formula Volume g 1 5 D T ex 18 1 5 19 5 Reload time formula Volume g 16 R T ex 18 16 34 The above data is based on 1 800cP It is suppos...

Page 39: ...TP 60BA Rev 2 2 36 TALON TECH CO LTD THE END ...

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