Taktomat RTX350 Assembly Instructions Manual Download Page 1 | Manualshive

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Rotary indexer

RTX

Version 1.0

2022-05-30

Assembly instructions

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Summary of Contents for RTX350

Page 1: ...Rotary indexer RTX Version 1 0 2022 05 30 Assembly instructions...

Page 2: ...for incorporation into a complete machine 7 3 Product description 8 3 1 Intended use 8 3 2 Technical data 8 3 3 Product overview 9 4 Transport 10 4 1 Transport with slings 11 5 Assembly 14 5 1 Attachm...

Page 3: ...ovide users with all the information necessary for proper and safe installation of the rotary indexer in a complete machine 1 2 Contact information TAKTOMAT GmbH Rudolf Diesel Stra e 14 86554 P ttmes...

Page 4: ...be executed are numbered The results of individual action steps are indicated by a black arrow The overall result of an instruction is marked by a white arrow in a black circle Example Requirement 1 I...

Page 5: ...ystems may only be carried out by qualified electricians Keep the instructions in a safe place and make them available to all employees Observe the documentation of the supplier components 2 2 Warning...

Page 6: ...on which may result in death or serious injury CAUTION Indicates a potentially hazardous situation which may result in minor or moderate injury NOTICE Indicates a potentially hazardous situation which...

Page 7: ...ructions The required personal protective equipment is indicated in the different chapters of these instructions 2 5 Requirements for incorporation into a complete machine The rotary indexer is partly...

Page 8: ...ly be operated within the defined operating parameters Use of the rotary indexer in the food sector is not permitted 3 2 Technical data Application range Indoors in enclosed spaces the installation ro...

Page 9: ...h closed circuit 1 Roll star output flange 2 Middle section fixed in distance type 3 Drive unit 4 Housing 5 Position indicator The input shaft is driven by a three phase a c motor an gear reducer or a...

Page 10: ...ttachments NOTICE Damage to components Improper transport can cause material damage Carry out transport carefully and note the symbols on the packaging Align the lifting eyes in the direction of the l...

Page 11: ...lings as follows Fig 4 Transport with slings Attach the slings in the threaded holes as shown below and check their function Recommended slings RTX Quantity Manufacturer Designation Type 350 1 CODIPRO...

Page 12: ...RTX 550 RTX900 Transport the rotary indexer with the slings as follows Fig 5 Transport with slings Attach the slings in the threaded holes as shown below and check their function The angle between th...

Page 13: ...13 27 Recommended slings RTX Quantity Manufacturer Designation Type 550 4 CODIPRO Swivel eyebolt M6 DSR M6 UP 0 15t 650 4 CODIPRO Swivel eyebolt M8 DSR M8 UP 0 40t 750 4 CODIPRO Swivel eyebolt M8 DSR...

Page 14: ...sconnect the system secure it against being switched on again and make sure that no voltage is present WARNING Crushing during assembly and dismantling Persons within the work area of the rotary index...

Page 15: ...or must be agreed with TAKTOMAT On attaching the drive note and follow the manufacturer s operating instructions Note the spatial positions of the drive Fix the drive in the specified mounting points...

Page 16: ...urface and apply an oil film 2 Place the rotary indexer on the mounting surface 3 Fix the rotary indexer with screws and alignment pins according to the requirements 4 Compare the supply voltage with...

Page 17: ...o station circuit at a constant rated motor speed 50 Hz The switching time does not include any times for the motor movement in the dwell area as well as the time for motor acceleration and delay Fig...

Page 18: ...ignal time delays can occur if the sensor is attached to sensor boxes intelligent terminals distribution boxes bus systems or similar Activation and wiring of the brake o Do not connect the brake dire...

Page 19: ...on of a three phase a c motor can be reversed easily by swapping two phases of the supply voltage Intermittent operation The drive shaft stops in the dwell phase of the drum curve The step time is fix...

Page 20: ...t the mechanics Inching may only be carried out with a suitable universal controller A suitable controller is for example the TIC controller TAKTOMAT Indexing Controller Emergency stop The emergency s...

Page 21: ...no voltage is present CAUTION Harmful substances Lubricants can cause health damage When using lubricants note the information in the safety data sheets CAUTION Eye injury due to leaking oil Leaking o...

Page 22: ...heck for noises Operator Monthly Check the rotary indexer for oil leakage Check the function of the seals Operator Half yearly Check for damage visual inspection Remove dust deposits especially on the...

Page 23: ...bricant Mixing greases with different bases leads to gumming and decomposition of the greases and cancels the lubricating effect Use lithium saponified grease only for relubricating Lubricating oils O...

Page 24: ...verload disengaged Input shaft is broken Clamping set not mounted correctly Contact TAKTOMAT GmbH Remove the external blockage engage the safety clutch Contact TAKTOMAT GmbH Install clamping set accor...

Page 25: ...materials Materials used The components are mainly made of the following materials Copper complete drive units electrical cables Steel and grey cast iron housings attachments shafts bearings Plastic...

Page 26: ...comply with the technical requirements specified by the manufacturer Only use original spare parts Check spare parts for faults or defects prior to installation Spare and wear parts are always order s...

Page 27: ...1 1 2 1 1 3 1 1 5 1 3 2 1 3 3 1 3 4 1 3 7 1 5 3 1 5 4 1 6 1 1 6 4 1 7 1 1 7 4 Reference of the applied harmonised standards according to Article 7 Section 2 EN ISO 12100 2010 Safety of machinery Gener...

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