Takeuchi TB228, Operator'S Manual

Page: 8 / 10

0-6
Inspection and checks after stopping the
engine ............................................... 3-24
Handling in cold climates ....................... 3-25
Preparing for cold climates ................ 3-25
Cautions after operations ................... 3-25
After the cold climate ......................... 3-25
Handling rubber crawlers ....................... 3-26
Prohibitions ........................................ 3-26
Cautions ............................................ 3-27
Preventing the rubber crawlers from
coming off ......................................... 3-27
Transport .........................................4-1
Loading and unloading ............................ 4-2
Hoisting the machine ............................... 4-4
Securing the machine .............................. 4-5
Precautions to be taken during
transportation ...................................... 4-5
Maintenance ....................................5-1
General .................................................... 5-2
Maintenance overview ......................... 5-2
Cautions on maintenance .................... 5-2
Service data ............................................ 5-4
Fuel and lubricant table ........................ 5-4
Regularly replace the hydraulic oil ........ 5-6
List of consumables ............................. 5-7
List of tools .......................................... 5-8
List of tightening torques ..................... 5-9
Safety-critical parts ................................ 5-10
Maintenance list ..................................... 5-12
Walk-around inspection ......................... 5-14
Inspecting by opening the engine hood
and covers ........................................ 5-14
Inspecting by walking around the machine 5-15
Inspecting while sitting in the operator’s
seat ................................................... 5-15
Daily inspection (every 10 hours) ............ 5-16
Inspecting and replenishing the engine oil 5-17
Inspecting the water separator ........... 5-17
Inspecting the fuel level ...................... 5-18
Inspecting the hydraulic oil tank level
and replenishing ................................ 5-18
Lubricating the working equipment .... 5-20
After the initial 50 hours (only for new
machines) .............................................. 5-21
Replacing the engine oil and the oil filter ... 5-21
Inspecting and adjusting the fan belt .. 5-22
Inspecting and adjusting the
compressor belt (AC) ......................... 5-22
Every 50 hours ...................................... 5-24
Inspecting and adjusting the crawler
tension .............................................. 5-24
Lubricating the slew bearing .............. 5-26
Draining the water from the fuel tank .. 5-27
Inspecting the battery fluid level and
replenishing ....................................... 5-28
Every 100 hours .................................... 5-30
Cleaning the water separator ............. 5-30
After the initial 250 hours (only for new
machines) .............................................. 5-31
Replacing the hydraulic oil return filter 5-31
Replacing the pilot line filter ................ 5-32
Replacing the travel motor gear oil ..... 5-33
Every 250 hours .................................... 5-34
Replacing the engine oil and the oil filter ... 5-34
Inspecting and adjusting the fan belt .. 5-34
Inspecting and adjusting the
compressor belt (AC) ........................ 5-34
Cleaning the air cleaner ..................... 5-34
Cleaning the radiator fins and oil cooler
fins .................................................... 5-35
Cleaning the air filters ......................... 5-36
Cleaning the condenser (AC) ............. 5-36
Inspecting the refrigerant (gas) level (AC) .. 5-37
Every 500 hours .................................... 5-39
Replacing the fuel filter ....................... 5-39
Every 1000 hours .................................. 5-40
Replacing the hydraulic oil return filter 5-40
Replacing the pilot line filter ................ 5-40
Replacing the travel motor gear oil ..... 5-40
Cleaning the engine cooling system ... 5-40
Replacing the air cleaner element ...... 5-42
Replacing the air breather filter (If
equipped) .......................................... 5-43
Inspecting and adjusting the engine
valve clearance .................................. 5-43
Retightening the engine cylinder head bolt 5-43
Every 1500 hours .................................. 5-44
Inspecting and cleaning the engine fuel
injectors ............................................. 5-44
Inspecting the crankcase breather system 5-44
Every 2000 hours .................................. 5-45
Lapping the engine valve seats .......... 5-45
Every 4000 hours .................................. 5-46
Replacing the hydraulic oil and
cleaning the suction strainer .............. 5-46
When required ....................................... 5-48
Replacing the bucket teeth and the side
cutters ............................................... 5-48