COPY
‑ 3 ‑
2021.2.10
１．
Take off the waste cloth placed on the intake
port. And place the intake manifold gaskets
between the supplied intake manifold and
cylinder head. And fasten the intake manifold
onto the cylinder head with 6x65 and 6x20
socket cap screws.
２．
Remove the top cover of the supplied
carburetor, and pull out the spring and throttle
valves.
First, pass the throttle cable through the cable
cap which is made of rubber and attached to
the carburetor. Then pass the inner cable
through the top cover of the carburetor. Then
place the spring, and compressing it, attach it
to the throttle valve.
３．
Route the throttle cable across the frame.
And mesh the notch on the throttle valve with
the throttle stop screw to install the throttle
valve onto the carburetor.
４．
Place the carburetor gaskets in-between the
carburetor and intake manifold, and install the
carburetor with a 6x25 socket cap screw
and a 6mm lock nut.
５．
After installing the carburetor, check that
there is space between the carburetor float
chamber and cylinder head. If the float
chamber is interfering with the cylinder head,
first check that the gaskets are certainly
installed. Then loosen for now
carburetor-holding screws.
And holding the carburetor at a location
where it does not interfere with the float
chamber, tighten up the carburetor-holding
screws again.
６．
If the rib in the middle of the frame and air
filter cover interferes with each other after
the installation, then scrape off the portion on
the frame which interferes with the filter
cover.
(Be careful not to scrape off more than
needed. So, do the work with the greatest
care.)
Adjustment and installation of
exterior
１．
With an adjuster, adjust the free play at the
throttle grip to be approximately 5 mm.
After the adjustment, cover the adjuster with a
rubber adjuster cover.
２．
Snap the throttle a few times to make sure that
the throttle moves smoothly without sticking and
that the throttle valve is fully open.
Also check that the throttle has free play even
when a steering handle is turned all the way to
the right or to the left.
３．
Reinstall back the fuel tank and seat onto the
motorcycle, and fix the throttle cable by
passing it through the cable guide on the left
side of the tank.
４．
Connect the fuel tank and carburetor with the
supplied fuel hose.
And open the fuel cock to check each section
for oil leakage.
(Do not leave the cock open for a long time.)
５．
Pull the choke lever to start the engine.
Gradually push the lever back and warm up the
engine till the revolution becomes smooth, and
finally push the lever back to its original
location. In case, after the warm-up of the
engine, your motorcycle does not run idle or the
idling engine speed is high, adjust the setting
with the throttle stop screw.
６．
If you have adjusted the throttle stop screw,
check again the free play at the throttle grip.
７．
Reinstall back the right and left side covers.
８．
Do the setting with great care to meet the
individual engine and other conditions in a safe
place.
〜
Installation of Carburetor
〜
Caution: Apply the specified torque.
Torque:7 N
・
m (0.7 kgf
・
m)
Notch
Throttle stop screw
Caution: Apply the specified torque.
Torque:10 N
・
m (1.0 kgf
・
m)
How to perform maintenance of
air filter
１．
Detach the air filter from the vehicle and
remove dust and dirt on the element surface.
Work with your hands protected lest you
should have your hands cut by the cover
edges.
２．
Prepare cleaning liquid out of mild detergent
available on the market, diluting it with water,
and soak the filter in the cleaning liquid to
clean the element.
(Never scrub the element with a hard brush
or rub the element hard.
Otherwise, the element will be damaged.)
３．
Let the running tap water into inside of the
element to thoroughly rinse the cleaning
liquid out of the element.
４．
After rinsing off the cleaning liquid, dry the
element. And place it in the airy shade to let it
dry naturally. In case you use compressed
air, let the air into inside of the element with
low pressure to blow off the moisture.
As the sponge element is used in the
supplied filter, the filter is easy to wash. When
the element has got dirty, clean the element
in the following manner.
(To this product, never apply chemicals like
filter cleaner or filter oil sold on the market.
If such chemicals are used, the element
could deteriorate.)
3-5-16 Nishikiorihigashi Tondabayashi
Osaka Japan
TEL : 81-721-25-1357
FAX : 81-721-24-5059
URL : http://www.takegawa.co.jp
Co.,Ltd.
