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COPY

6/6

02-0-0205,0273

2020.9.29

・Attach R.step holder with shim ring 

 (2x8x0.5),U nut(M2x.25),washer (8mm) 
 and hex bolt (8x45).

After assembly

・After confirming that the drain bolt 

 {T=24N・m(2.4kgf・m)}is tightened, pour 
 engine oil, attach the O-ring to the hole 
 cap, apply a small amount of engine oil to 
 the O-ring, Tighten to the specified torque.

● When installing an oil hose to the 
 oil outlet of the cylinder

Note:Never attach the thermostat unit or 
   oil hole plug when the oil hose is 
   not connected to the clutch cover.
   Oil passage will closed and engine 
   may be damaged.

When not installing an oil cooler

・Never install a thermostat unit or oil 

 hole plug.
 Remove a thermostat unit or oil hole 
 plug.

Note:When the thermostat unit or oil hole 
   plug is installed, the oil passage is 
   closed and the engine may be damaged.

・Set color  and color 2 on the back side 

 of the R.step holder.

Coller 2

Coller 

Caution:installing the oil line 
    hose kit (00-07-0095)

・Bend the clamp to avoid lower sensor wire 

 clamp interferes with the oil line.

 

Plain washer 8mm

 

Hex bolt 8x45

■ Mounting procedure ※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are not 
             specifically described.

Note:Be sure that you protect specified torque.
Hole cap

 Torque:.8N・m(.2kgf・m)

Note:Be sure that you protect specified torque.
Hole cap

 Torque:2.7N・m(.3kgf・m)

Note:Be sure that you protect specified torque.
U nut M2x.25

 Torque:54N・m(5.5kgf・m)

Hex bolt 8x45

 Torque:3N・m(3.kgf・m)

upper limit

lower limit

Caution

Precautions when installing an 
oil cooler

● When installing an optional 
 thermostat unit

・Installing the thermostat unit.
・Remove the two oil plug bolts, attach an 

 adapter that matches the type of hose to 
 be used, and connect the hose.
※ Check the thermostat unit instruction 
 manual.
※ Check the oil cooler kit instruction 
 manual and adapter instruction manual.

● When not installing the thermostat 
 unit

・Remove the thermostat hole cap and insert 

 the oil hole plug (00-02-039) into the 
 oil hole.

・Apply engine oil to the O-ring of the 

 thermostat hole and tighten the hole cap 
 to the specified torque.

・Do not use oil hole plugs (00-02-0).

Thermostat 

 hole cap

Oil hole plug

Note:If use the oil hole plug (00-02-0), 
   the oil passage will be closed and the 
   engine may be damaged.

∴ Recommended oil
 SAE 0W-40 20W-50
 API classification 
         : SG, SH, SJ, SL equivalent
 JASO standard  : MA

∴ Oil capacity
 When changing oil : 900cc
 When overhauled   :00cc

・For the engine oil viscosity, refer to the 

 figure and use the oil with the viscosity 
 suitable for the environment and the 
 outside temperature.

※ Check the amount of oil in the oil level 
 check window frequently, and if it is 
 below the lower limit, add the oil.

 Shim ring 2x8x0.5
 U nut M2x.25

Summary of Contents for 02-01-0205

Page 1: ...he traffic law If you drive faster than the legal speed you will be punished for violating the Road Traffic Act and overspeeding When performing the work etc be sure during the cold when the engine an...

Page 2: ...uct content 1 4 3 2 5 6 7 24 23 25 26 27 7 7 8 8 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 33 35 28 29 30 31 34 36 37 38 39 39 40 40 42 46 45 44 43 32 8 8 8 42 42 42 49 48 47 48 50 41 51 51 51 51...

Page 3: ...0 01 1011 29 C type ring 28mm 1 00 00 0643 3 pcs 30 O ring 12mm 1 00 00 0136 31 Oil through nut 1 00 00 2310 32 Conical spring washer 14mm 1 00 02 0036 33 Spacer 1 00 00 1414 34 Clutch release rod 10m...

Page 4: ...1 1002 Remove washers and centrifugal filter rotor Mounting procedure Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are not specifically described...

Page 5: ...e brake hose 960 mm with hold the adaptor by wrench as shown and tighten the hose fitting to the specified torque Route the brake hose 960 mm to the clutch master cylinder sealing washer 10 mm banjo s...

Page 6: ...orque 11 8N m 1 2kgf m Note Be sure that you protect specified torque Hole cap Torque 12 7N m 1 3kgf m Note Be sure that you protect specified torque U nut M12x1 25 Torque 54N m 5 5kgf m Hex bolt 8x45...

Page 7: ...e the vehicle in a horizontal location There is a risk of injury vehicle collapsed while working Get the brakes installed by a skilled mechanic at facilities with special instruments and tools Otherwi...

Page 8: ...0 Sealing washer Hose length mm Banjo Straight Fitting Mount the master cylinder assembly with the UP mark on the handle bracket facing up Tighten the flange bolts upper lower with the specified torqu...

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