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TAJIMA TEJTII-C, User Manual

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12. Electro-component parts

Power supply box ......................................................................... 12-2
Panel CPU card ............................................................................. 12-2
Controller card .............................................................................. 12-3
Main shaft power card .................................................................. 12-3
Driver card ..................................................................................... 12-3
Layout Drawing of Electrical Parts.............................................. 12-4
Layout Drawing of Electrical Parts (1-Needle Machine) ............ 12-5
Electrical System Diagram........................................................... 12-6

JZ05

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Summary of Contents for TEJTII-C

Page 1: ...M IC2 01 E 2006 05 USER S MANUAL COMPACT SEWING MACHINE NEO...

Page 2: ...operation Setting operation Outline of function Troubleshooting and maintenance Electrical component Regarding optional devices please refer to the user s manual of the device you have chosen This man...

Page 3: ...ftereffects or an injury that necessitates hospitalization or visits to a hospital over a long period 2 An injury that does not necessitate hospitalization or visit to a hospital over a long period Pr...

Page 4: ...rogram installation 3 4 Operation flow up to start of embroidery 3 8 Explanation on the screen 3 9 Test mode 3 13 Inspections before starting operation 3 16 4 DATA SET MENU Data input FD 4 2 Data inpu...

Page 5: ...Frame back forward feed unit 9 8 Frame back forward feed by n stitches 9 9 Frame forward 9 10 Frame back 9 11 10 Outline of functions Rotate 10 2 Mirror 10 2 Size 10 3 Repeat 10 3 Offset 10 4 Satin ad...

Page 6: ...1 Important warning items for safe operation Carrying 1 2 Wiring 1 3 Instructions for use 1 4 Warning labels 1 5 JZ05...

Page 7: ...ambient temperature of 45 C or more or 5 C or less at running at a place with much humidity and outside It could cause breakdown Do not use the machine at a place where strong electric field or magne...

Page 8: ...Connect grounding wire of power cord to the ground class 3 or more grounding resistance 100 ohms or less If using the machine without grounding there could be a danger of electric shock due to leak c...

Page 9: ...For using the machine for a long time use the machine with about 70 of the maximum speed as operation for total fitting for about one month after purchase By performing operation for total fitting li...

Page 10: ...sed needles can cause severe injury Las agujas expuestas pueden ocasionar lesion grave S020 Stop the machine before working near the needles Detenga la maquina antes de trabajar cerca de las agujas WA...

Page 11: ...1 6 1 Important warning items for safe operation Warning labels...

Page 12: ...ble 2 4 Thread guide system support bar 2 4 Main shaft handle 2 5 Color change handle 2 5 Operation panel box 2 6 DIP switch 2 7 Operation panel 2 8 Power supply box 2 9 Floppy disk drive 2 9 Main spe...

Page 13: ...l box 4 Color change motor 5 Thread holding motor 6 Jump motor 7 Needle bar case 8 Z spec frame 9 Needle plate 10 Stand 11 Leveling adjuster 12 Thread stand stud 13 X axis motor 14 Main shaft motor 15...

Page 14: ...ary type tension disk 5 Thread holding motor 6 Thread wipe pin 7 Needle bar case 8 Z spec frame 9 Needle plate 10 Stand 11 Leveling adjuster 12 Thread stand stud 13 X axis motor 14 Main shaft motor 15...

Page 15: ...t is aligned and then tighten the screw When detaching the table do not lose the screw Thread guide system support bar Remove the wind bolt and pull up the thread guide system support bar Fix the wing...

Page 16: ...the color change handle to the directions indicated by the arrows L R will cause the needle bar case to slide When the needle bar case comes off from the fixed position the machine will not work Perf...

Page 17: ...mergency stop switch Do not push the operation panel with a sharp pointed object It could cause breakdown JZ05 Data Ndl Bar Selection Edit Machine Setting Frame Setting Esc Clear Set Data Frame Positi...

Page 18: ...atin adjustment Corrects X and Y at the same time Corrects X and Y individually 2 Origin of installation From floppy disk drive From personal computer 1 Operation mode 2 Usual operation mode Installat...

Page 19: ...etting key of frame back forward 13 Trace key 14 Offset key 15 Thread trimming ATH key 16 Frame travel key Select key of setting item 17 Origin return key 18 Needle bar case left slide key 19 Needle b...

Page 20: ...r supply box 2 9 Power supply box 1 DC power supply connector 2 Power switch 3 AC power supply connector Floppy disk drive 1 Disk ejection button 2 Operation indicator lamp 3 USB connector JZ05 3 1 2...

Page 21: ...TION When using the machine deviating from contents of specifications of power supply and power consumption trouble may occur Spec items Contents of specifications R P M 120 1 200 rpm Embroidery space...

Page 22: ...tarting and stopping the machine 3 2 Handling of floppy disk drive 3 3 Program installation 3 4 Operation flow up to start of embroidery 3 8 Explanation on the screen 3 9 Inspections before starting o...

Page 23: ...start switch starts the machine and the stop switch stops the machine When starting the machine with the start switch kept to be pushed the machine will start with inching When the start switch is rel...

Page 24: ...is foul trouble to reading writing data could occur Do not open the shutter The disk may be soiled To prevent the stored data from being erased slide the tab of the write protect switch to open the wr...

Page 25: ...hen installing the panel program design data and machine setting will be cleared JZ05 Program installation includes main program XY program and panel program They can be installed from personal comput...

Page 26: ...art installation 11 Installing 12 Installation is completed When the installation is completed turn OFF the power switch 13 Turn OFF DIP switches DSW2 1 and 2 DSW1 1 14 Attach the switch cover Machine...

Page 27: ...king from operation 5 4 Turn ON the power switch 5 Selection of program Main Program related to CPU XY Program related to drive system PANEL Program related to panel Use the up and down keys to select...

Page 28: ...n OFF the power switch 10 Turn OFF the DIP switches DSW2 1 and DSW1 1 11 Attach the switch cover Machine setting has returned to the initial setting Change the machine setting according to need If des...

Page 29: ...el Turning ON the start switch Set the floppy disk Embroidery starts When inputting data from a floppy disk Set the serial cable When inputting data from an external device Needle bar setting p 5 2 Da...

Page 30: ...er of color change sequence 1 The current stitch count Total stitch count The current stitch count Maximum number of revolutions rpm Set display switching in SCREEN of machine setting 1 Stop by tempor...

Page 31: ...changes total steps end position of XY Return to data select screen 3 Memory design deletion Design selection a Memory number total memory capacity Design name b The stitch count of memory design c Me...

Page 32: ...ll cancel the insertion 1 Size X 80 120 1 increments 2 Size Y 80 120 1 increments 3 Rotation 90 unit 4 Mirror reversion OFF X reversion based on X axis Y reversion based on Y axis 5 Repeat Repeat sett...

Page 33: ...max Possible to clear b The number of stop stitches 0 999999st numerical keys 4 Thread trim length 1 to 17 5 Thread trimming timing 10 to 10 6 Jump conversion 0 to 9 stitches 7 Auto jump OFF 4 0 to 9...

Page 34: ...uin Sequin Setting a Up down of sequin device U up D down When the needle bar with sequin device is not selected the machine will not work b Feed amount of sequin FF 4 0 to 9 9 mm c Manual sequin chip...

Page 35: ...b TCP IP Auto Manual Auto does not have IP address setting c IP address IP address d IP number e Subnet mask f Gateway Maintenance information Memory clear status Clearing will result in English displ...

Page 36: ...mber of pieces b The stitch count c Error Buzzer LED test BUZZER LED DIP SW1 11111110 DIP SW2 11111111 Key test KEY TEST ooooo oo o ooooo ooo o oo o o oo ooooo oo o oo oo Language LANGUAGE ENGLISH a J...

Page 37: ...CAUTION When performing inspection before starting operation be sure to turn OFF the power switch If performing inspection with the power turned ON it may cause injury Inspecting item Status Correctiv...

Page 38: ...4 DATA SET MENU Data input FD 4 2 Data input PC 1 4 4 Data input PC 2 4 6 Select data 4 8 Delete data 4 9 Memory mode 4 10 Initial memory 4 11 Data JZ05...

Page 39: ...6 Input When inputting TBF data data set will be performed after pressing SET 7 Set needle bar steps When there is no color change setting in the input design data set needle bar number s to needle ba...

Page 40: ...4 DATA SET MENU Data input FD 4 3 8 Set 9 Completion The input data will be set JZ05 COLOR CHANGE MODE AUTO 01 04 BC25 Set EMB START BELL DST 1 0 2451 01 04 C25 D B...

Page 41: ...able is necessary Set Panel Network setting Network of Test mode to 1 COM connection p 3 14 2 Turn on the power When turning ON the power of the machine turn also on the power of the external device 3...

Page 42: ...ata transfer 8 Completion of data set When reading DST the message will be displayed as shown below after inputting design data Refer to color change setting Input of needle bar step p 5 2 PC INPUT NA...

Page 43: ...wer of the machine turn also on the power of the external device to start DG ML 3 Switch to DATA MENU 4 Select PC 5 Searching of external device data Pressing SET will enable you to see design data re...

Page 44: ...f data set When reading DST the message will be displayed as shown below after inputting design data Refer to color change setting Input of needle bar step p 5 2 JZ05 SELECT DATA 3 D 01 DST STITCH 193...

Page 45: ...letion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Frame Position DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Set SEL...

Page 46: ...ible to perform deletion continuously after deleting data To return to EMB START SCREEN press ESC twice JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELEC...

Page 47: ...and overwrite by new design data 5 Set When setting the memory mode data setting will be canceled 6 Completion When you set SINGLE input data from FD PC To return to EMB START SCREEN press ESC JZ05 EM...

Page 48: ...erased input data here To return to EMB START SCREEN without data input press ESC When data set is not performed the display as shown in the illustration below will appear JZ05 EMB START TAJIMA12 DST...

Page 49: ...4 12 4 DATA SET MENU Initial memory...

Page 50: ...5 COLOR CHANGE Input of needle bar step 5 2 Needle bar setting Change of step 5 3 Setting for temporary stop 5 4 Selection Ndl Bar JZ05...

Page 51: ...bar setting If the number of needle bar number settings is less than the number of color change steps the remaining steps will be automatically complemented Example When up to two steps of needle bar...

Page 52: ...op and start automatically At this moment ATH will not work If a temporary stop is inserted the machine will not start automatically Press the START button to start the machine Needle bar 1st needle 1...

Page 53: ...When setting temporary stop will be inserted just before the set step 5 Completion When performing embroidery with automatic setting for frame setting Offset the machine will stop temporarily after f...

Page 54: ...6 DESIGN EDIT Size 6 2 Rotate 6 3 Mirror 6 4 Repeat 6 5 Edit JZ05...

Page 55: ...Change of Y size changes Y size only 3 Set To perform design edit continuously perform operations of ROTATE MIRROR REPEAT without pressing SET 4 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 2...

Page 56: ...erform design edit continuously perform operations of SIZE MIRROR REPEAT without pressing SET 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2...

Page 57: ...is 4 Set To perform design edit continuously perform operations of SIZE ROTATE REPEAT without pressing SET 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S I...

Page 58: ...The number of times 01 to 99 JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2 S I Z E Y 1 00 3 ROT ATE 0 Frame Position DESIGN EDIT 3 ROT ATE 0 4 RE VE RS E...

Page 59: ...OR without pressing SET 11 Completion JZ05 REPEAT SETTING PRIOR VERTI CAL X TI MES 3 Y TI MES 2 Frame Position Frame Position Frame Position REPEAT SETTING X TI MES 3 Y TI MES 2 X S PA CE 0 mm REPEAT...

Page 60: ...sensor 7 3 Preset halt 7 4 Trim length 7 5 Trim timing 7 6 Jump conversion 7 7 Automatic jump 7 8 A S timing 7 9 The number of inching times 7 10 Tie stitching 7 11 Satin adjustment 7 12 Boring 7 13 C...

Page 61: ...which data is set The number of revolutions rpm during running of the machine 3 Set 4 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N...

Page 62: ...age by the number of set stitches The smaller the value the higher the sensibility 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C...

Page 63: ...rform preset halt 7 Set When the machine is topped by preset halt the warning buzzer will sound and the message as shown below will be displayed To cancel press the stop switch JZ05 EMB START TAJIMA12...

Page 64: ...value 1 to 17 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE...

Page 65: ...read trimming condition and thread to use 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S...

Page 66: ...e number of jump codes reaches the setting value the jump codes will be converted to frame stepping 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SET...

Page 67: ...convert Keeping on pressing either right or left key will change value quickly 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E...

Page 68: ...hen setting to 250 good thread tightening will be obtained in general but the machine will be burdened 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MA...

Page 69: ...2 Switching of item to be displayed 3 Selection of the setting value Setting value 2 3 8 9 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING...

Page 70: ...stitching at the start of sewing Eo Tie stitching is performed at the end of sewing S E Not to perform tie stitching 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Sett...

Page 71: ...0 1 to 0 5 mm The adjusting value will be added to both sides of a stitch 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T...

Page 72: ...ped without offset 2 Equipped 12 mm offset 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT...

Page 73: ...possible to perform setting when the last needle is not selected 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE A...

Page 74: ...se of 3 mm sequin set to 4 0 mm Setting value Off 4 0 to 9 9 mm When sequin device is not used set to OFF CAUTION When performing this operation do not have your hands or face access to the vicinity o...

Page 75: ...ng it feeds one piece of sequin chip 9 End of working To end the working press the ESC button JZ05 S E Q U I N UP DOWN U D SEQUI N L 6 7mm SEQUI N R OFF Frame Position S E Q U I N SEQUI N L 6 7mm SEQU...

Page 76: ...8 FRAME SETTING Frame speed 8 2 Offset 8 3 Origin return 8 4 Frame mode 8 5 Initial origin search 8 6 Trace 8 7 Setting Frame JZ05...

Page 77: ...race offset 2 Select setting value Setting value 1 2 3 3 Set 4 Completion 1 2 3 Low speed Middle speed High speed JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETTING...

Page 78: ...tion Auto The frame will move automatically to offset position at temporary stop or end of embroidery Manual The frame will not move automatically JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB...

Page 79: ...in return p 9 2 Auto The frame will move to the design start position when embroidery is finished Manual It is possible to stop or perform frame back at end position of embroidery JZ05 EMB START TAJIM...

Page 80: ...g on the type of frame Flat Tubular goods frame auto clamp frame Cap Cap frame Cylinder Cylindrical frame Border Border frame Frame Type X axis Y axis Tubular goods frame 250 mm 180 mm A Clamp T 20 to...

Page 81: ...gin search to ON the screen will return to the start screen Pressing SET will cause the machine to perform origin search and to call embroidery start screen INITIAL operation is required in the follow...

Page 82: ...embroidery range are correct 2 Switching of item to be displayed 3 Selection of the setting value 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETT...

Page 83: ...8 8 8 FRAME SETTING Trace...

Page 84: ...fset setting for position 9 4 Offset change of position 9 5 Offset frame travel 9 6 Manual Thread Trimming 9 7 Frame back forward feed unit 9 8 Frame back forward feed by n stitches 9 9 Frame forward...

Page 85: ...ressing SET will cause the frame to move to the start position of design 3 Completion CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hand...

Page 86: ...ce starting position to become a start position of design 2 In process of tracing Embroidery size of design will be displayed during tracing CAUTION When performing this operation do not put your hand...

Page 87: ...letion of embroidery At this moment the screen shown left will be displayed The screen shows that the machine stops at the offset position 5 Return to the original position Pressing the offset key wil...

Page 88: ...the offset key will cause the frame to return to the position before travel CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are und...

Page 89: ...travel In addition pressing the start switch will cause the machine to return to the original position and then to start embroidery CAUTION When performing this operation do not put your hands under...

Page 90: ...machine will embroider for one stitch to perform thread trimming Tie stitching p 7 11 CAUTION When performing this operation do not put your hands under the needle or on the machine table If your han...

Page 91: ...ven if it is released 2 Frame forward by color change unit Pressing FORWARD will cause the frame to move to the stitch position of color change Every pressing will perform frame forward to the next co...

Page 92: ...r than the current stitch count frame back will be performed 3 Move the frame to stitch position Pressing SET will cause the machine to perform frame forward frame travel to the inputted stitch positi...

Page 93: ...me to move until color change even if it is released To stop the frame press the stop switch 3 Stop at color change position CAUTION When performing this operation do not put your hands under the need...

Page 94: ...eleased To stop the frame press the stop switch 3 Stop at color change position Frame back will be continued to the position of color change CAUTION When performing this operation do not put your hand...

Page 95: ...9 12 9 Manual operation Frame back...

Page 96: ...10 Outline of functions Rotate 10 2 Mirror 10 2 Size 10 3 Repeat 10 3 Offset 10 4 Satin adjustment 10 6 Trace 10 6 JZ05...

Page 97: ...tart position of design as the origin Reversing axis X Symmetric with respect to the X axis Y Symmetric with respect to the Y axis Example Reversion based on Y axis Example 90 rotation and reversion b...

Page 98: ...at Rotation Mirror Example Direction Horizontal The number of times 4 Space 55 mm When performing Trace after setting Repeat it will be possible to confirm the whole embroidery space Adjust start posi...

Page 99: ...tion Pressing the OFFSET once more will cause the frame to return to the original position Example Placing applique 1 Stop the machine 2 Move the frame to the offset position 3 Place applique 4 Press...

Page 100: ...mbroidery is finished 2 Move the frame to the offset position 3 Change the frame 4 New frame Re stretching of cloth 5 When pressing the start button the frame will move to the design start position an...

Page 101: ...itch p 2 7 Trace This function makes the frame move along an embroidery range of design of which data has been set as a square or contour When the machine starts tracing of the set design it will go t...

Page 102: ...11 TROUBLESHOOTING AND MAINTENANCE When the machine is stopped during operation 11 2 When trouble occurs 11 4 Daily Maintenance 11 5 JZ05...

Page 103: ...t without data input When the power is shut down in the middle of embroidery the data will be lost 2CF Stop by emergency stop switch Release the lock of the emergency stop switch 2FC Abnormal temperat...

Page 104: ...the fixed position After the main shaft stop returns to the fixed position perform manual color change once again to return the needle bar to the original one Manual origin return p 9 2 Turning the ma...

Page 105: ...d Adjust the needle position so that needle position is properly indicated in the manual color change section on the operation panel p 11 3 Jump error Incorrect positioning of parts related to needle...

Page 106: ...ily maintenance in the specified schedule If the daily maintenance is not observed the machine may fail to operate correctly Since the loss incurred by ignoring the daily maintenance instructions can...

Page 107: ...four minutes You could sustain electric shock or injury due to being entan gled by the machine The maintenance operations must be performed by properly trained personnel When restarting the machine af...

Page 108: ...ing entangled by moving machine units CAUTION Keep the lubrication cycles as shown below Deviated lubrication cycles could cause thread breakage When supplying lubricating oil use only Tajima s genuin...

Page 109: ...grease or the equivalent Greasing points Greasing cycle 1 Presser foot cam 2 Take up lever drive cam 3 Roller of take up lever Once 3 months 4 X Y axis drive system Once 6 months JZ05 3 2 As the guid...

Page 110: ...physical damage the following must be observed when performing the repairs of the machine Before starting repair of the machine be sure to disconnect the primary power supply to the machine and wait f...

Page 111: ...11 10 11 TROUBLESHOOTING AND MAINTENANCE Daily Maintenance...

Page 112: ...supply box 12 2 Panel CPU card 12 2 Controller card 12 3 Main shaft power card 12 3 Driver card 12 3 Layout Drawing of Electrical Parts 12 4 Layout Drawing of Electrical Parts 1 Needle Machine 12 5 El...

Page 113: ...upply 3 Glass tube fuse 250 V 6 3 A for AC power supply 4 Glass tube fuse 250 V 8 A for AC power supply Panel CPU card 5 DIP switch 6 USB port 7 LAN port 8 RS232C port CAUTION Do not block wind flow o...

Page 114: ...ard 1 DIP switch Main shaft power card Driver card 2 DIP switch 3 DIP switch When you take off the cover also disconnect the power supply harness from the controller card that is located at the cover...

Page 115: ...panel Power switch Emergency ATH motor Main shaft motor Console 2 card X axis motor Y axis motor Controller card Upper Thread holding motor Jump motor Color change motor Joint card Panel CPU card stop...

Page 116: ...lectrical Parts 1 Needle Machine Operation panel Power switch Emergency ATH motor Main shaft motor Console 2 card X axis motor Y axis motor Controller card Solenoid Joint card Panel CPU card stop swit...

Page 117: ...AN USB CN4 CN25 CN2 CN14 CN1 CN4 CN3 CN1 CN10 CN1 CN26 CN12 CN17 CN3 CN3 CN10 CN7 CN22 CN13 CN8 CN9 Option CN16 CN13 Console 2 card Emergency stop Switch Operation panel Speed Controller Character Dis...

Page 118: ...ited Manufactured by Tokai Industrial Sewing Machine Co Ltd NO 1800 Ushiyama cho Kasugai Aichi pre 486 0901 Japan Telephone 568 33 1161 Fax 568 33 1191 Distributed by Tajima Industries Ltd 19 22 Shira...

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