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9.5.2 Description 

of operation.......................................................................34 

10.  Input type table (INP1 selection)..............................................................................35 
11.  Alarm .......................................................................................................................37 

11.1  Alarm time (ALT1/ALT2/ALT3) ........................................................................37 
11.2  SETA...............................................................................................................37 
11.3  Alarm mode (ALD1 / ALD2 / ALD3).................................................................38 

12  Heater Break Alarm (HBA)........................................................................................39 

12.1  HBA Wiring Example ......................................................................................39 
12.2  HBA Function Description...............................................................................39 
12.3  HBA setting procedure....................................................................................40 
12.4  Parameters for HBA function ..........................................................................40 
12.5  Activated conditions of HBA ...........................................................................41 
12.6  Remarks .........................................................................................................41 
12.7  CT specifications ............................................................................................42 

12.7.1  SC-80T Specifications ..........................................................................42 
12.7.2  SC-100T Specifications ........................................................................42 
11.7.3  SC-80T Linear Diagram ........................................................................43 

13.  Error codes ..............................................................................................................44 
14.  Modify input type  (“TC”     “RTD”)......................................................................45 

14.1  FY400~FY900 ................................................................................................45 
14.2  FU48~96.........................................................................................................46 
14.3  FY100~FY101 ................................................................................................46 

15.    Modify input type : Linear Input (mA ,V)...................................................................48 

15.1  FY400~900 & FU48~96 Hardware

..............................................................48 

15.2  FY100/101 Hardware

..................................................................................49 

15.3  Calibration

...................................................................................................50 

16.  Modify Output type : Relay , SSR , 4~20mA............................................................51 
17.  Modify output mode: OUT1/ALARM, OUT1/OUT2 ..................................................51 
18.  Applications .............................................................................................................52 

18.1  RAMP & SOAK...............................................................................................52 
18.2  TTL Communication

SV output and RATE function .....................................53 

18.3  1

ψ

 Phase angle control (By SCR module)......................................................54 

18.4  1

ψ

 Phase angle control (By TRIAC) ...............................................................55 

18.5  3

ψ

 Phase angle control (By DIODE/SCR module) .........................................56 

18.6  1

ψ

Zero crossing control (By SCR module).....................................................57 

18.7  1

ψ

Zero crossing control (By TRIAC) ..............................................................58 

18.8  3

ψ

Zero crossing control (By SCR module).....................................................59 

18.9  3

ψ

Zero crossing control (By TRIAC) ..............................................................60 

18.10  3 wires proportional motor valve control .......................................................61 
18.11  Wiring diagram of PC communication...........................................................62 

All manuals and user guides at all-guides.com

Summary of Contents for FA Series

Page 1: ...0 All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...description 20 7 Operations 21 7 1 Power On 21 7 2 Change the Set Value SV 21 7 3 Change the Alarm Value 21 7 4 Autotuning AT 22 7 5 Programmable RAMP SOAK Only available for PFY model 23 8 Operation...

Page 3: ...96 46 14 3 FY100 FY101 46 15 Modify input type Linear Input mA V 48 15 1 FY400 900 FU48 96 Hardware 48 15 2 FY100 101 Hardware 49 15 3 Calibration 50 16 Modify Output type Relay SSR 4 20mA 51 17 Modif...

Page 4: ...2 2 Be sure to use the rated power supply AC85 265V or DC24V otherwise it would be caused aggravated damage on controller 3 Please confirm wires are connected with correct terminal Input Output 4 Use...

Page 5: ...4 2 FA Series 2 1 Specifications z Standard Spec z General Spec All manuals and user guides at all guides com...

Page 6: ...5 z Control Features z Input Features z Output Features z Communication z Alarms 2 2 Outer Dimension All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 7: ...6 2 3 Terminal Wiring Diagram All manuals and user guides at all guides com...

Page 8: ...iring plug in out terminal M2 0 using screwdriver fix terminal M2 6 using screwdriver Selecting suitable electric wire of AWG 16 AWG22 Lock Screw torque 0 3 N m 3 kgf cm All manuals and user guides at...

Page 9: ...ated load Voltage pulse For SSR drive ON 24V OFF 0V max load current 20mA mA dc 4 20mA 0 20mA Maximum load resistance 560 Output 1 Voltage dc 0 5V 0 10V 1 5V 2 10V Max load current 20mA Alarm 1 3A 220...

Page 10: ...0 0 99 9A Heater Break Alarm HBA Alarm relay AL1 Available for PV or SV transmission Transmission 4 20mA 0 20mA 0 1V 0 5V 0 10V 1 5V 2 10V Remote SV 4 20mA 0 20mA 0 1V 0 5V 0 10V 1 5V 2 10V Protocol M...

Page 11: ...l PFY400 PFY600 PFY700 PFY800 PFY900 PFY100 PFY101 Programmable RAMP SOAK 2 patterns with 8 segment each The 2 patterns can be linked together as 16 segments use All manuals and user guides at all gui...

Page 12: ...elay SSR mA V OUT2 2 3 CLOSE OPEN COM OUT1 Proportional Motor Valve Control B Control Output mA V RTD TC mV C Input 2 3 AL 1 11 12 AL 1 13 14 AL 2 D Alarm TRS E Transmission RS232 F Communication 11 1...

Page 13: ...otor Valve Control B Control Output mA V RTD TC mV C Input AL 1 6 7 AL 2 D Alarm TRS E Transmission RS232 G Communication 14 15 16 RD SD SG RS485 14 15 Dx Dx TTL 14 15 16 RD SD SG Option 1 2 3 4 5 6 7...

Page 14: ...TC mV C Input 3 4 AL 2 D Alarm TRS E Transmission RS232 G Communication 15 16 17 RD SD SG RS485 15 16 Dx Dx TTL 15 16 17 RD SD SG Option COM 3 4 5 6 7 11 12 13 14 11 12 13 14 11 12 13 14 AL 1 18 19 R...

Page 15: ...Motor Valve Control B Control Output mA V RTD TC mV C Input AL 1 6 7 AL 2 D Alarm TRS E Transmission RS232 G Communication 14 15 16 RD SD SG RS485 14 15 Dx Dx TTL 14 15 16 RD SD SG Option 1 2 3 4 5 6...

Page 16: ...20 17 18 19 20 AL 3 39 40 Remote SV F Remote 14 15 G1 G2 OUT1 1 Zero Cross Control 40 31 33 39 PROT G1 K1 G2 K2 OUT1 1 Phase Angle Control CLOSE OPEN OUT1 COM 6 7 8 9 10 36 31 32 33 34 35 PROT RG1 RG...

Page 17: ...16 4 6 FY100 Terminals 175mm x 110mm All manuals and user guides at all guides com...

Page 18: ...17 4 7 FY101 Terminals 90mm x 90mm All manuals and user guides at all guides com...

Page 19: ...18 5 External dimension and panel cutout Unit mm 5 1 FY100 5 2 FY101 All manuals and user guides at all guides com...

Page 20: ...L PRO 1 2 50 50 44 5 0 5 44 5 0 5 65 70 FY600 96 50 90 5 0 5 44 5 0 5 111 70 FY700 FU72 74 74 68 5 0 5 68 5 0 5 89 94 FY800 FU86 96 50 44 5 0 5 90 5 0 5 65 116 FY900 FU96 96 96 90 5 0 5 90 5 0 5 111 1...

Page 21: ...ettings are changed 6 Down key Program hold Decrease numbers 1000 100 10 1 Program hold Programmable controller 7 Up key Program run Decrease numbers 1000 100 10 1 Program run Programmable controller...

Page 22: ...eds digit Press key to change the number to 1 Press key to store the new set value SET 7 3 Change the Alarm Value Change AL1 value to 5 0 AL1 active if PV exceeds SV over 5 0 Press key to display para...

Page 23: ...22 7 4 Autotuning AT Use AT function to automatically calculate and set the optimize PID value for your system All manuals and user guides at all guides com...

Page 24: ...elow use total 4 segments TIME SV RAMP SOAK RAMP SOAK 1 hour 30 minutes 50 minutes 1 hour and 20 minutes 200 120 Set SV_2 to 200 0 Set TM_2 to 00 30 30 minutes Set OUT2 to 100 0 Set SV_3 to 120 0 Set...

Page 25: ...ter LCK in level 2 Levels entering available LCK Level 1 User Level 2 PID Level 3 Input Level 4 SET Parameters which can be changed All parameters Factory set value All parameters All parameters excep...

Page 26: ...Process Value Set Value Output Limt Autotuning Alarm 1 set value Alarm 2 set value Set Set Set Set Set Alarm 3 set value PV SV Set Heater current display HBA set value All manuals and user guides at...

Page 27: ...26 9 2 LEVEL 2 PID Level To enter level 2 press SET key 3 seconds in level 1 9 2 1 Level 2 parameters display hiding condition All manuals and user guides at all guides com...

Page 28: ...if set to 0 Range 0 900 seconds PI control if set to 0 Reserved Range 0 USPL Range 0 150 seconds Relay output 10 Voltage pulse output 1 mA output 0 Range 0 1000 The same with P1 The same with I1 The s...

Page 29: ...07 ALT means alarm on time The same with ALD1 Set Hysteresis of all Alarm Range 0 1000 Range 0 9999 Set Analog input high limit calibration Used for mA and V input Available for mA and V input Upper S...

Page 30: ...CLO1 The same with CHO1 Retransmission high limit calibration Used for proportional motor valve control output Set Set Set Set Set Set Set Set Set Set Control mode Heat Cool Control algorithm PID Fuzz...

Page 31: ...l 1 parameters please refer with page 17 For the description of Level 3 parameters please refer with page 20 SET Display hiding Level SET Display hiding Level 1_ 1 Level 1 5_ 1 Level 3 1_ 2 Level 1 5_...

Page 32: ...rammable controller 0 Disable transmission 9_ 3 1 SV Transmission 0 Disable transmission 9_ 4 1 PV Transmission Used for transmission output SET 0 Remark 0 TTL Communication Slave 0_ 1 1 TTL Communica...

Page 33: ...IFT KEY and change the setting value to 0000 9 4 3 Remote SV type selection INP2 0 None INP2 1 10 50mV 4 20mA 1 5V 2 10V INP2 2 0 50mV 0 20mA 0 5V 0 10V INP2 4 CT input Remote SV function is not avail...

Page 34: ...Setting value of Seg 2 Set time for Seg 2 Output Limit of Seg 2 Setting value of Seg 3 Set time for Seg 3 Output Limit of Seg 3 Setting value of Seg 4 Set time for Seg 4 Output Limit of Seg 4 LEVEL 1...

Page 35: ...ent 2 end the relay of AL1 will be on 10 seconds III END function The Controller doesn t have END order so if program procedure is less than 8 segments please set the last segments OUT to 0 Program wi...

Page 36: ...92 0 1600 0 2912 R 0 1769 0 3216 0 1600 0 2912 S 0 1769 0 3216 B 0 1820 0 3308 0 800 0 1472 E 0 900 0 1652 0 1200 0 2192 N 0 1300 0 2372 199 9 400 0 199 9 752 0 199 9 200 0 199 9 392 0 T 0 0 350 0 0 0...

Page 37: ...2 0 199 9 200 0 199 9 392 0 0 200 0 392 0 400 0 752 DIN PT100 0 600 0 1112 199 9 600 0 199 9 999 9 199 9 400 0 199 9 752 0 199 9 200 0 199 9 392 0 0 200 0 392 0 400 0 752 JIS PT50 0 600 0 1112 AN1 10...

Page 38: ...Level 3 Input level If SETA_1 1 AL1 relay will be action reversely If SETA_4 0 program run alarm If SETA_4 1 program end alarm When b contact normal close is needed Only available for programmable co...

Page 39: ...V PV Band alarm Process high alarm with hold action Process high alarm Process low alarm with hold action Process low alarm No alarm Segment End alarm Only for Programmable controller 3 ALT1 3 defines...

Page 40: ...the AC current flowing through the heater by a Current Transformer CT and compares the CT input value and HBA set value When OUT1 is ON and CT input value is less than HBA set value during 5 seconds...

Page 41: ...ers for HBA function Name Value Operation Level AL1 HBA Set Value Level 1 ALD1 9 Level 3 SET0 X1XX Level 4 INP2 4 Level 4 How to enter Level 3 Set parameter LCK to 0000 in Level 2 and then press SET k...

Page 42: ...ion1 and 2 continued more than 5 seconds AL1 will be activated if condition 1 2 3 are all true 12 6 Remarks Available output OUT1 type for HBA I Relay II Voltage pulse SSR drive Since HBA function use...

Page 43: ...L SC 80T Mechanical Dimensions mm Test Circuit 12 7 2 SC 100T Specifications Rated Primary Current Amp 0 1A 100 0A Turns Ratio 1000 1 D C Resistance Max at 20 150 Accuracy Linearity 3 Dielectric With...

Page 44: ...15 20 25 30 35 40 45 50 55 60 65 70 75 80 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Current Generator A FY900 Controller Current Value A Japan CTL 6 S TAIE 1 TAIE 2 TAIE 3 TAIE 4 TAIE 5 All manu...

Page 45: ...PV exceeds USPL PV under LSPL Input signal of sub control exceeds the upper limit Remote SV Input signal of sub control under the lower limit Remote SV RAM failed Interface failed Auto tuning failed...

Page 46: ...orwards 2 Pull out controller jumper is below the CPU 3 Turn the Power board up 4 Sensor Input TC Jumper insert the right site 5 Change Sensor input pull the Jumper out 6 Sensor Input Pt100 Jumper ins...

Page 47: ...flat LED display forwards 2 Pull out controller jumper is below the CPU 3 Turn the Power board up 4 Sensor Input TC Jumper insert the right site 5 Change Sensor input pull the Jumper out 6 Sensor Inpu...

Page 48: ...t type so that the new parameters could be effective 5 To change input type of TC or RTD is available but linear input is unavailable Please ask our local distributor for help 14 3 FY100 FY101 If the...

Page 49: ...ontroller needs to modify input type from TC or mV to RTD please make PAD short on the back side of PC board as following diagram and change input selection INP1 On the contrary modify from RTD to TC...

Page 50: ...A INP1 AN4 R3 use 100 R5 use 2 4 S3 S5 SHORT 4 20mA INP1 AN5 R3 use 100 R5 use 2 4 S3 S5 SHORT 0 1V INP1 AN4 R1 use 2K R4 use 100 S1 S4 SHORT 0 5V INP1 AN4 R2 use 10K R4 use 100 S2 S4 SHORT 1 5V INP1...

Page 51: ...R3 use 100 R5 use 2 4 S3 S5 SHORT 0 1V INP1 AN4 R1 use 2K R4 use 100 S1 S4 SHORT 0 5V INP1 AN4 R2 use 10K R4 use 100 S2 S4 SHORT 1 5V INP1 AN5 R2 use 10K R4 use 100 S2 S4 SHORT 0 10V INP1 AN4 R3 use 2...

Page 52: ...Adjusts ANH1 until PV Display 5000 Inputs 4mA to CHECK LOW Inputs 20mA to CHECK HIGH OK Set the range you want LOW LSPL HIGH USPL Ex Low 20 0 High 50 0 SET LSPL 20 0 USPL 50 0 DP 000 0 To display ANL1...

Page 53: ...ORT PAD of OUT2 OPEN 12 13 14 15 16 17 18 19 20 CPU Board 96 96 48 96 96 48 11 PAD of AL3 OPEN PAD of OUT2 SHORT 8 9 10 11 12 13 14 CPU Board 6 7 8 9 10 CPU Board 48 48 72 72 PAD of OUT2 OPEN PAD AL1...

Page 54: ...is not used please set ALD3 to 0 z SOAK I ALD1 ALD2 19 To use Sock Timer II AL1 AL2 will display as below AL1 0 0 0 0 Range 00 00 99 59 Hour Minute z Example SV 100 RAMP 10 00 min AL1 00 10 min PV 25...

Page 55: ...G FY900 Slave 1 RD SG FY900 Slave 2 SV OUT SET0 1 1 IDNO 0 SET5 4 1 BAUD 2400 SET5 4 1 IDNO 1 SET5 4 1 BAUD 2400 SET5 4 1 open RATE function IDNO 1 SET5 4 1 BAUD 2400 SET5 4 1 open RATE function Conne...

Page 56: ...e control z Parameter setting OUTY 4 CLO1 0 CHO1 4500 if use for resistance load CLO1 0 CHO1 4000 if use for inductor load Short CONTROLLER G 1 G 2 K 1 K 2 PROT K1 K 2 G 1 S R G 2 FAST FUSE U V SCR Mo...

Page 57: ...control z Parameter setting OUTY 4 CLO1 0 CHO1 4500 if use for resistance load CLO1 0 CHO1 4000 if use for inductor load Short CONTROLLER G1 G2 K1 K2 PROT T1 G1 S R FAST FUSE U V TRIAC Module T2 M M V...

Page 58: ...ase angle control z Parameter setting OUTY 5 CLO1 0 CHO1 4500 only if use for resistance load CLO1 0 CHO1 4000 if use for inductor load CONTROLLER Short K 1 G 1 K 2 G 2 K 3 G 3 T S R FAST FUSE U V DIO...

Page 59: ...dels FY900 PFY900 FY700 PFY700 FY400 PFY400 z OUT1 1 SCR zero cross control z Parameter setting OUTY 0 CYT1 1 Short G 2 CONTROLLER G 1 G 2 PROT R S G 1 FAST FUSE U V SCR Module CYCLE TIME 200 mSEC OFF...

Page 60: ...TRIAC z Available Models FY900 PFY900 FY700 PFY700 FY400 PFY400 z OUT1 1 SCR zero cross control z Data Change OUTY 0 CYT1 1 Short Controller G1 G2 PROT T1 G1 S R U V TRIAC T2 Load Fast Fuse All manual...

Page 61: ...1 3 SCR zero cross control z Data Change OUTY 0 CYT1 1 RG 1 Short CONTROLLER WE CAN SUPPLY HEATER SINK RG 1 TG 1 RG 2 TG 2 PROT TG 2 TG 1 S R FAST FUSE U V SCR Module RG 2 T W CYCLE TIME 200 mSEC OFF...

Page 62: ...z Available Models FY900 PFY900 z OUT1 3 SCR zero cross control z Data Change OUTY 0 CYT1 1 Short Controller RG 1 TG 1 RG 2 TG 2 PROT S R U V T W Fast Fuse T2 TG 1 G1 T1 TG 2 T2 G1 T1 RG 1 RG 2 All m...

Page 63: ...101 z Data Change OUTY 3 CYT1 1 100sec Manufacturing default setting 5 seconds RUCY 5 200 seconds After change RUCY the controller must be reset 1 CYT1 is the cycle time of Open Close 2 RUCY is the 0...

Page 64: ...same with PC software s settings 4 For the software communication format please refer to communication manual SD SG RD Controller Controller RS485 Connection Diagram NOTE 1 The length of cable be con...

Page 65: ...63 19 Order Information 19 1 FA Series All manuals and user guides at all guides com...

Page 66: ...64 All manuals and user guides at all guides com a l l g u i d e s c o m...

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