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T-MAX
UTV SERIES

operation.  Equipment  such  as  tackle,  hooks,  pulley  blocks,  straps,  etc. 
should be sized to the winching task and should be periodically inspected for 
damage that could reduce their strength.

14. Take  appropriate  precautions  to  disable  the  winch  when  not  in  use  or 
under supervision to prevent use by children or other unauthorized persons. 
Do  not  operate  the  winch  when  under  the  influence  of  drugs,  alcohol  or 
medication.

15. When moving a load, slowly take up the wire rope slack until it becomes 
taut.  Stop,  recheck  all  winching  connections.  Be  sure  the  hook  is  properly 
seated. If a nylon sling is used, check the attachment to the load.

16.  When  using  a  winch  to  move  a  load,  place  the  vehicle  transmission  in 
neutral, set the vehicle parking brake and chock the wheels.

17.  Do  not  machine  or  weld  any  part  of  the  winch.  Such  alterations  may 
weaken the structural integrity of the winch.

18.  Do  not  power  the  winch  longer  than  120  seconds. The  drum  and  wire 
rope/synthetic rope may get too hot 

19. Do not connect the winch to either 110C AC house current or 220V mains 
as  winch  burnout  or  fatal  shock  may  occur.  Never  allow  shock  loads  to  be 
applied to the winch or wire rope.

20.  Use  caution  when  pulling  or  lowering  a  load  up  and  down  a  ramp  or 
incline. Keep people, pets and property clear of the path of the load.

INSTALLATION 

MOUNTING YOUR WINCH

Please reading and understanding the following prescription:

Step (1)

Choose  a  mounting  location  that  is  sufficiently  proper  and  safe  to  install 
your winch. Pay attention to the different brand and model of the vehicle, the 
mounting location may be also different. The safety mounting location must 
be plane and the thickness must be at least 0.31inch (8mm). 

Do dill four holes which diameter is 10.5mm and position is 152mmX110mm.
(see Figure 7)

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Summary of Contents for 7305100

Page 1: ...M730904A FITTING INSTRUCTIONS CONTENTS 12V 7305100 Non Radio Control Wire Rope 12V 7305101 Radio Control Wire Rope 12V 7305110 Non Radio Control Synthetic Rope 12V 7305111 Radio Control Synthetic Rope...

Page 2: ...e General Information Your winch is a very powerful machine If used unsafely or improperly there is a possibility that property damage or personal injury could result We have included several features...

Page 3: ...manufactures a separate line of winches for industrial commercial use Please contact us for further information UNPACKING This carton contains the following items Please unpack carefully Packaging lis...

Page 4: ...T MAX UTV SERIES 6000LBS WINCH PARTS LIST 03...

Page 5: ...3 1 4 Gear Spindle 3 19 7241100 3 1 1 Gear Carrier 2 20 GB T276 1994 61812 Bearing 2 21 7241100 3 1 3 Planetary Gear 3 22 7241100 3 4 Anti friction Gasket 1 23 7241100 3 5 Inner Gear 1 24 7305100 3 1...

Page 6: ...10cm wrapped by Red Thermoplastics Pipes 1 40 7241100 6 3 Short Black Cable 25mm2 x 10cm wrapped by Yellow Thermoplastics Pipes 1 41 7241100 6 2 W Control for ATV Use match to Wire Rope 1 7241100 6 2...

Page 7: ...lock Type Drum Size Diameter 2 08 53mm x Length 5 33 128mm Recommended Battery 650CCA Minimum for Winching Fairlead Roller Fairlead Wire Rope Length x Diameter 18mX6 8mm Mounting Bolt Pattern 6 02 153...

Page 8: ...6 2 1 8 190 4000 1814 5 6 1 7 200 4500 2040 5 1 6 220 5000 2270 4 9 1 5 230 5500 2500 4 6 1 4 260 6000 2720 4 3 1 3 280 Above performance specs are based on first layer of drum Wire rope layer Pulling...

Page 9: ...e winching is performed with the engine of the battery may become too weak to re start the engine 2 After reading and understanding this manual learn to use your winch After installing the winch pract...

Page 10: ...tself because you could damage the wire rope Use a nylon sling See Figure 5 Figure 5 10 If a wire rope failure should occur the cloth will act as a damper and help prevent the rope from whipping See F...

Page 11: ...or weld any part of the winch Such alterations may weaken the structural integrity of the winch 18 Do not power the winch longer than 120 seconds The drum and wire rope synthetic rope may get too hot...

Page 12: ...clutch handle to the direction of out Let the wire rope through the roller fairlead To connect the clevis hook on the wire rope Turn the clutch handle as 90 reversely to the direction of in to engage...

Page 13: ...ontrol Box Step 4 Mounting Control Box Discharge two bolt which is at the side of the control box and then to screw the two bolt through the hole of the mounting palte and fix the control box tightly...

Page 14: ...ectrical Connection Pay close attention to proper electrical cable connection as follows Long Red Cable length 1 8m square millimeter 25mm2 one terminal to the bottom terminal of the motor and the oth...

Page 15: ...T MAX UTV SERIES Figure of the Electric Theory 1 2 is optional 14...

Page 16: ...should be wrapped by Thermoplastics Pipes 4 To disengage the clutch turn on the remote control as OUT position Cable may be free spooled off the drum 5 To engage the clutch turn on the remote control...

Page 17: ...x Disassembly will avoid warranty The safety precautions and instructions discussed in this manual can t cover all possible conditions and situations that may occur It must be understood by the operat...

Page 18: ......

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