T.J.M. 12000lb Fitting Instructions Manual Download

Page: 15 / 17

89676 06-07-2011

Page 15 of 17

Product:

ELECTRIC WINCH

9000lb 9500lb 12000lb

For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide.

12000lb FEATURES & SPECIFICATIONS

Single line rated pull

12000lbs (5443kg) single-line

Motor

5.5hp/4.0kw, Series Wound

Control

Remote switch, 12ft (3.7m) lead

Gear Train

3 Stage Planetary

Gear Reduction Ratio

221:1

Clutch

Sliding Ring Gear

Braking Action

Automatic In-The-Drum

Drum Size

Diameter 65mm Length 224mm

Cable

30m of 9.5mm diameter (Synthetic Rope)

Fairlead

Hawse Fairlead

Remote Control

Included

Battery

Recommended: 650CC minimum for winching

Battery Leads

2 gauge, 1.9m

Finish

Black Onyx

Weight

NW 70.6lbs (32kg) / GW 77.2lbs (35kg)

Overall Dimensions

(LxWxH) 21.9" x 6.3" x 8" (556 x 160 x 202mm)

Mounting Bolt Pattern

10.00±0.015" x 4.50±0.010" (254 x 114.3mm)

12000lb LINE SPEED & AMP DRAW (1st LAYER)

LINE LOAD

LBS/KGS

LINE SPEED

MOTOR

CURRENT

(CM)

MPM

FPM

0/0

600

6.0

19.7

70.0

2000/907

348

3.5

11.4

125.0

4000/1814

224

2.2

7.3

190.0

6000/2722

174

1.7

5.7

230.0

8000/3629

124

1.2

4.1

279.0

10000/4536

1.0

3.1

334.0

12000/5443

0.8

2.6

362.0

Summary of Contents for 12000lb

Page 1: ...t warrant that the products manufactured by it comply with the laws of the place where those products are purchased or used It is the sole responsibility of the Purchaser to ascertain whether products being purchased or the affixation of those products to any other object comply with local laws 4 Except to the extent described in this warranty TJM shall not be liable for any other claim including ...

Page 2: ...and any conditions TJM Products determines to have been caused by abuse or abnormal use This warranty shall not apply to any electric winch improperly operated or improperly installed There are no warranties expressed or implied which extend beyond the original purchaser The loss of use of the vehicle loss of time inconvenience commercial loss or consequential damages are not covered TJM Products ...

Page 3: ... the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in tables Shock loads must not exceed these ratings 5 Avoid Unintentional Starting Winch clutch should be disengaged when not in use and fully engaged when in use 6 Check Damaged Parts Before using you s...

Page 4: ...pacity and a halving of the winching speed and the means to maintain a direct line pull to the centre of the rollers When double loading during stationary winching the winch hook should be attached to a recovery point recommended by the manufacturer of the vehicle 8 Ensure rated D or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe anchor point 9 When ex...

Page 5: ...a tight cable wrap around the drum Failure to do so may result in cable damage and reduced cable life When the cable is replaced be sure to apply Loctite or an equal compound to the cable clamp thread Tighten the clamp screw properly but do not over tighten The loctite will prevent loosening of the screw in arduous conditions Loctite 7471 Primer and 222 Thread Locker are recommended NOTE The clamp...

Page 6: ...ustralia wide CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 10 ways allowing the user to position the clutch lever at 10 equal distant locations 0 36 72 B 360 Gearbox 0 Gearbox 72 Ensure you have a clean work area before commencing 1 Remove the two allen head cap screws circled holding the tie rod on the gearbox side of the winch Diagram 1 ...

Page 7: ...ct T J M Head Office on 07 3865 9999 Distributors Australia wide 2 Carefully remove the gearbox away from the cable drum Diagram 2 3 Unscrew all the 10 allen head cap screw holding the gearbox foot casting to the gearbox housing Diagram 3 4 Rotate the gearbox foot casting to the desired position Diagram 4 ...

Page 8: ...also lined up between the gearbox foot casting gearbox housing 6 Tighten all 10 allen head cap screw in a diagonal sequence Diagram 5 7 Carefully assembly the gearbox back into the cable drum ensuring the sun centre gear is lined up in the cable drum Diagram 6 8 Refit tighten the two allen head cap screws to the tie rods 9 Check the operation of the clutch handle to ensure gearbox engages fit winc...

Page 9: ...nt in the airbag equipped vehicle 2 TJM Products manufacture winch mounting frames and or Frontal Protection Systems to suit most popular vehicles Winch frames are packaged with detailed fitting instructions 3 The winch should be secured to the mount with four M10 x 1 5 x 30mm stainless steel bolts spring washers provided and square nuts which are pre installed at the base of the winch 4 The rolle...

Page 10: ... Earth Lead Thin black lead connects to No 2 stud on control box to bottom terminal of motor A Long red lead connects to positive terminal of battery to No 3 stud on control box Short red lead connects to No 4 stud on control box to red stud B of motor Short yellow lead connects to No 1 stud on control box to yellow stud C of motor Short blue lead connects to No 5 stud on control box to blue termi...

Page 11: ... kill switch to the ON position operate the winch in the OUT position While the winch is still operating in the out position turn the kill switch to the OFF the winch should lose all power WINCH OPERATION SUGGESTION The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it Plan your test in advance Remember you can hear your winch as ...

Page 12: ...ally check the rope for damage or wear Also it s just as important to check the fairlead for damage as a roughed up fairlead can easily damage your rope Never combine a synthetic rope with a fairlead that has sharp edges such as a fairlead worn down by steel cable An aluminum hawse fairlead is highly recommended for use with synthetic rope since the aluminum hawse has no sharp edges and resists da...

Page 13: ...ing Action Automatic In The Drum Drum Size Diameter 65mm Length 224mm Cable 28m of 8 2mm diameter Steel Fairlead 4 Way Roller Fairlead Remote Control Included Battery Recommended 650CC minimum for winching Battery Leads 2 gauge 1 9m Finish Black Onyx Weight 80 5lbs 36 5kg Overall Dimensions LxWxH 21 9 x 6 3 x 8 556 x 160 x 202mm Mounting Bolt Pattern 10 00 0 015 x 4 50 0 010 254 x 114 3mm 9000lb L...

Page 14: ...e Drum Drum Size Diameter 65mm Length 224mm Cable 30m of 9 5mm diameter Synthetic Rope Fairlead Hawse Fairlead Remote Control Included Battery Recommended 650CC minimum for winching Battery Leads 2 gauge 1 9m Finish Black Onyx Weight NW 70 6lbs 32kg GW 77 2lbs 35kg Overall Dimensions LxWxH 21 9 x 6 3 x 8 556 x 160 x 202mm Mounting Bolt Pattern 10 00 0 015 x 4 50 0 010 254 x 114 3mm 9500lb LINE SPE...

Page 15: ... Diameter 65mm Length 224mm Cable 30m of 9 5mm diameter Synthetic Rope Fairlead Hawse Fairlead Remote Control Included Battery Recommended 650CC minimum for winching Battery Leads 2 gauge 1 9m Finish Black Onyx Weight NW 70 6lbs 32kg GW 77 2lbs 35kg Overall Dimensions LxWxH 21 9 x 6 3 x 8 556 x 160 x 202mm Mounting Bolt Pattern 10 00 0 015 x 4 50 0 010 254 x 114 3mm 12000lb LINE SPEED AMP DRAW 1st...

Page 16: ...UE CABLE 4 946MOXMOTOR 1 MOTOR 5 5 HP DC12V 15 946OXGROUND 12 GROUND WIRE 5 946MOXBRAKE 1 BRAKE ASSEMBLY 16 946MOXKIT 1 TERMINAL BOOT 6 946MOXHOOK 1 3 8 SAFETY HOOK 17 946MOXTOGCON 1 OX HAND CONTROL 6 946TJMWHOOK 1 WINCH HOOK Suits Synthetic Rope 18 946MOXMOTORMOUNT 1 MOTOR MOUNT 7 946MOXDRUMASS 1 DRUM ASSEMBLY 19 946TJMSYNR1 1 9 5mm SYNTHETIC ROPE 8 946MOXFAIR 1 FAIRLEAD ROLLER 20 946TJMSC8MM 8 2...

Page 17: ...89676 06 07 2011 Page 17 of 17 Product ELECTRIC WINCH 9000lb 9500lb 12000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide ...

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