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REPT6 / REPT10

Multipurpose controller for variable voltage 1 ~ fans

Operating Instructions

Software version:  D1338A from Version 1.14

L-BAL-E081-GB 1237 Index 002

Part.-No. 00163316-GB

english

Summary of Contents for REPT10

Page 1: ...REPT6 REPT10 Multipurpose controller for variable voltage 1 fans Operating Instructions Software version D1338A from Version 1 14 L BAL E081 GB 1237 Index 002 Part No 00163316 GB english...

Page 2: ...ulture 9 4 5 Temperature in uences during commissioning 9 5 Electrical installation 9 5 1 Safety precautions 9 5 2 EMC compatible installation 9 5 2 1 Motor cable 9 5 2 2 Signal cable 9 5 2 3 Harmonic...

Page 3: ...Temperature controller 2 01 2 05 27 9 3 Pressure control airconditioning 4 01 4 03 29 9 3 1 Base setup 4 01 4 03 29 9 3 2 Setting for operation modes 4 01 4 03 30 9 3 3 Menu for pressure control airco...

Page 4: ...nd K2 52 9 9 6 Programming Add on module type Z Modul B 53 9 9 7 Networking via MODBUS 54 9 10 Limits 55 9 10 1 Menu overview Limits 55 9 10 2 Limit indication depending on modulation 55 9 10 3 Limit...

Page 5: ...consequence of unauthorized repairs or modi cations 1 4 Copyright These operating instructions contain copyright protected information The operating instructions may be neither completely nor partiall...

Page 6: ...s for the prevention of accidents and the corresponding national as well as regional and in house regulations Personnel to be trained or instructed and apprentices are only permitted to work on the de...

Page 7: ...ns and or operating instructions are always readily available at the location where the device is being used are complete and are in legible condition These persons are regularly instructed in all app...

Page 8: ...be easily accessed Depending on the housing model use supplied stoppers for cable inlets cut off necessary cable inlets respectively to the cable diameter Or alternative use cable inlet for cable glan...

Page 9: ...been properly attached Metal screwed connections are not permitted in plastic housing parts because there is no potential equalization Never clean electrical equipment with water or similar liquids I...

Page 10: ...ise is relatively low On slow running ventilators with a low level of air noise this noise may be dominant in the lower speed range due to the occurrence of resonance 5 5 Motor protection The motor ca...

Page 11: ...e performs a RESET and continues operation 5 9 Add on module type Z Modul B Part No 380052 The expansion module can be retro tted This could be necessary if the analog and digital inputs and outputs a...

Page 12: ...S device connection The data line must be connected from one device to the next No other type of wiring is allowed Always use only two wires of one lead twisted pair for the connection Examples for MO...

Page 13: ...control voltage connections The control voltage connections 50 V relate to the joint GND potential Exception Relay contacts are potential free There is a potential separation between the control volta...

Page 14: ...on vsd 2 3 4 5 6 7 8 1 1 Numeric display 5 digit 2 Moon Symbol for set point 2 3 Alarm Symbol fault indication 4 Fire Symbol heating operation 5 STOP Symbol enable 6 Bargraph Fanlevel 7 Text line 3 gu...

Page 15: ...t for Escape Esc By pushing the P key one reaches the menu item START P ESC One moves up and down within the menu group using the arrow keys In the menu point Language display language can be selected...

Page 16: ...el is enabled at rst i e not protected by the PIN 0010 see Controller Setup PIN protection OFF If PIN protection is activated ON the service menu remains enabled after input of PIN 0010 as long as one...

Page 17: ...peed setting in manual operation External Setpoint or external manual operation is possible by 0 10 V 0 20 mA 4 20 mA Signal at terminals E2 and GND Place internal Jumper E2 1 and E2 2 for E2 Analog I...

Page 18: ...Sensor TF E2 Temperature control with two sensors differential temperature 3 01 Sensor MBG E1 Pressure control condensers refrigeration 3 02 Sensor MBG E1 Pressure control for condensers with input f...

Page 19: ...otor Setup are lost An exception the menu language setting remains preserved 8 3 Menu Mode 4 02 Start Info Setting Events Base setup Controller Setup IO Setup Limits Motor Setup Diagnostic PIN input 0...

Page 20: ...llocation has been carried out display Selection 0 20 mA 4 20 mA Bus Inverting IO Setup Factory setting 0 10 V 9 1 2 Setting for operation 1 01 Setting Setting Set Intern1 Set Intern1 Setting range Ma...

Page 21: ...gnal 9 1 3 Menu Speed controller 1 01 Parameter Factory setting User Setting Start PIN input Language GB Reset OFF Mode 1 01 Acontrol 1 14 Info Modulation 0 Set external1 0 Setting Set Intern1 80 Set...

Page 22: ...ternal signal 0 10 V instead of Setpoint 1 For sensor type E1 Analog In TF 0 10 V 20 5 82 6 C For sensors with active signal 0 10 V 0 100 sensor measuring range Function 2E External manual operation v...

Page 23: ...05 55 0 C Setpoint2 Setpoint2 Setting Setpoint 2 e g reduced value for night operation Switch over Setpoint 1 2 by external contact as long as no allocation is carried out Display IOSetup Pband Pband...

Page 24: ...oller Setup Val Set n to ON nM Motor speed S Setpoint R Pband I Actual value Example 2 Temperature control in Heating function Idealized principle diagram nM 50 100 I Min Min 0 Max 100 Min 35 Max 85 2...

Page 25: ...IO Setup Pband AnalogOut Pband AnalogOut Pband AnalogOut separately adjustable range of control P band for 0 10 V output Setting range 0 102 0 K Factory setting 2 0 K Min AnalogOut Min AnalogOut Min...

Page 26: ...perating point Example Setpoint 15 0 C Offset 5 0 K Hysteresis 2 0 K Example Setpoint 20 0 C Offset 5 0 K Hysteresis 2 0 K 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 min...

Page 27: ...tting Alarm Maximum alternating to the actual value display Relay K1 disengages if not inverted 9 2 7 Menu for Temperature controller 2 01 2 05 Parameter Factory setting User Setting Start PIN input L...

Page 28: ...control with 2 sensors Regulation on differ ence temperature Mode 2 01 2 02 2 03 2 04 2 05 E1 Analog In TF TF TF TF TF E1 Min E1 Max E2 Function E1 Decimals 1E external Setpoint E1 Unit E1 Offset 0 0...

Page 29: ...al applications External setpoint Function 1E by external signal 0 10 V instead of Setpoint 1 0 10 V 0 100 sensor measuring range External manual operation via external signal 0 10 V Function 2E Switc...

Page 30: ...in measuring range of sensor Factory setting 100 Pa Min Speed Minimal Speed Setting range 0 100 Factory setting 0 Max Speed Maximal Speed Setting range 100 Min Speed Factory setting 100 Manual mode Ma...

Page 31: ...can be activated sensor connection E2 Analog In 2 when being operated as a pressure regula tion device An optimal building climate e g can be achieved through this Through this function the set and ac...

Page 32: ...d SA 30 0 K 30 0 K T Start SA 15 0 C 15 0 C P Min SA 70 0 Pa 70 0 Pa 4 03 Pressure control depending on outdoor temperature Modbus for outdoor temperature and remote control by central operating devic...

Page 33: ...ngs on the device and external manual operation via digital input IO Setup Measurement value function 7E e g for limit indication display in Info menu E2 Actual Modes 5 02 with two sensors Modes with...

Page 34: ...e dependent target setpoint Outside temperature dependent target setpoint Au entemperatur P min SA m3 h 15 C min Temperatur 30 C T Start Sollwert 1 m3 h Sollwert 2 m3 h 07 02 2007 v_sollwert_aussentem...

Page 35: ...A 70 0 Pa 5 01 Air volume control Events Base setup 5 02 Volume control with setpoint depending on outdoor temperature Mode 5 01 5 02 E1 Analog In DSG200 DSG200 E1 K Factor 75 75 E1 Min E2 Function E1...

Page 36: ...100 setting range External manual operation via external signal 0 10 V Function 2E Switch over between settings on the device and external manual operation via digital input IO Setup Measurement valu...

Page 37: ...ue for manual speed is indicated alternating with the actual value 9 5 3 Menu for air velocity control 6 01 Parameter Factory setting User Setting Start PIN input Language GB Reset OFF Mode 6 01 Acont...

Page 38: ...ated PIN 1234 Opening setting if set protection ON Controller Setup PIN 9090 Restore user setting PIN 9091 Save user setting corresponds function Save user setup ON Controller Setup PIN 9095 Restore f...

Page 39: ...lue measured on the sensor 1 Depending sensor type in mbr m3 s m s Pa bar m3 h C V mA etc E2 Actual For operation with two sensors display for 2 actual If function not active display Setpoint1 Display...

Page 40: ...ssible without PIN 0010 Information After installation of the device has been carried out PIN Protection should be activated ON 9 8 3 PIN protection activate PIN 1234 Set protection The Settings menu...

Page 41: ...r allocation of a digital input IO Setup an adjustable limitation of the modulation can be activated via a digital input D1 D2 As long as no allocation has been carried out IO Setup Display Limit valu...

Page 42: ...Starting here both groups run parallel at maximum power Second group 100 energized picture B Relay output K1 or K2 in IO Setup function 8K group control is programmed A contactor is triggered via this...

Page 43: ...thms which consist of a combination of three methods Selection P PID P control Proportional component proportion of the absolute deviation I control Integral component proportion of the sum of all dev...

Page 44: ...oportional input E2 A2 min 0 0 V 5A Group control A2 max 10 0 V 6A only 2 03 Cooling function A2 Inverting OFF 7A only 2 03 Heating function D1 Function OFF D1 Inverting D1 D5 function D1 Busmode 1D E...

Page 45: ...for motor fault the output signal remains for a slave controller Master Slave combination 3A proportional input E1 4A proportional input E2 5A Group control Controller Setup second group 6A Control o...

Page 46: ...int2 6D Switch over Intern Extern 7D Switch over automatic control Speed manual 8D Switch over control function e g heating cooling 10D Reset 11D Setting Max Speed ON OFF 12D Motorheating ON OFF not f...

Page 47: ...n can be issued via the relay contacts K1 K2 IO Setup function K1 K2 Example for connecting an external alarm indication e g to digital input Digital In 1 Controller 1 S ET 3 STDT TB TB TB K1 D1 D1 10...

Page 48: ...9 9 3 6 Set 1 2 or Setpoint 1 2 Function 5D Switch over between Set Intern1 and Set Intern2 for speed controller 1 01 Contact e g at ditgital input Digital In 1 depending on device type at terminals D...

Page 49: ...ct D1 Inverting ON Set Intern1 at closed contact Set Extern at opened contact Setpoint1 external Setpoint modes 2 01 Under Base setup E2 function programmed to function 1E for external setpoint Contac...

Page 50: ...the opposite function than the one set there Val Set n Settings in Controller Setup 9 9 3 10 Reset Function 10D Reset after motor fault by using an non locking reset key The unit switches off when in...

Page 51: ...ith the active value Freeze Function Contact at digital input e g Digital In 1 D1 Inverting OFF Freeze function at closed contact activ D1 Inverting ON Freeze function at opened contact activ 9 9 4 In...

Page 52: ...pends on the allocated function Fundamentally the relays can only become operative if the electronic s voltage supply is functioning At least 2 current phases must be present K1 Inverting K2 Function...

Page 53: ...below limits for input signal E2 1 0 7K setpoint deviation to high 1 0 8K Activation of second group 1 0 9 9 6 Programming Add on module type Z Modul B Program the additional inputs and outputs likew...

Page 54: ...ID is factory set to the highest available MODBUS address 247 This address is reserved for operation with an external terminal model AXG and should not be occupied with anything else Bus Address Bus...

Page 55: ...1L Indication with the centralized fault of a programmed relay IO allocation Function 2K Warning symbol in display AL code in events memory 2L Is merely displayed in the events menu as message msg In...

Page 56: ...t of each other and act on a relay together if correspondingly programmed If a function is activated or if a relay is allocated both settings min and max are initially at OFF Work can be carried out w...

Page 57: ...relay can be allocated independent of these settings Offset 1 Offset 1 Offset 2 Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingl...

Page 58: ...ec Rampdown time 20 sec Startvoltage 15 Suppression1 OFF Range1 min Range1 max Suppression2 OFF Range2 min Range2 max Suppression3 Range3 min OFF Range3 max 9 11 2 Setting for Rampup time and Rampdown...

Page 59: ...three speed ranges Under certain circumstances it is possible to prevent disturbing noises that can arise at certain speeds due to resonances Example for suppression of 2 ranges Idealized principle d...

Page 60: ...If events step on Motor fault External Error etc the period of operation is stored at this time Events 00056 46 13 O Operation T Time M Motor The time counting runs as soon as a modulation of the con...

Page 61: ...module the diagnosis menu is automatically expanded to include the additional inputs and outputs 11 Events Fault signals 11 1 Display and query of events and malfunctions Events Events during operatio...

Page 62: ...nal error AL selecta ble Alarm from external contact Device continues working un changed check contacts Lmt E1 min AL selecta ble Limit indication minimum Actual value below setting Alarm Minimum Inpu...

Page 63: ...o condensation Electromagnetic compatibility for the standard voltage 230 400 V accord ing to DIN IEC 60038 Interference emission EN 61000 6 3 domestic household applications Interference immunity EN...

Page 64: ...x 10 mA 3 A3 D2 E2 GND E1 GNDGND Eingang Input 0 10 V 0 20 mA 4 20 mA TF KTY 5 1 Eingang Input 0 10 V 0 20 mA 4 20 mA TF KTY 4 2 E2 E1 V mA C PEUN16K5 15 07 2009 1 Line 1 230 V 50 60 Hz 2 1 Motor with...

Page 65: ...12 3 Dimensions mm REPT6 REPT10 Operating Instructions REPT6 REPT10 Enclosure L BAL E081 GB 1237 Index 002 Part No 00163316 GB 65 67...

Page 66: ...K K Factor 33 L Limit 41 Limits 55 line fuse 63 LON 13 M mains is connected 10 mains voltage 10 MAL1 MAL10 36 maximum control current 10 Minimum space requirement 8 Minimum speed cut off 42 MODBUS 12...

Page 67: ...have any questions concerning the use of our products or plan special uses please contact Systemair Industriev gen 3 73930 Skinnskatteberg Telefon 46 0 222 440 00 Telefax 46 0 222 440 99 mailbox syst...

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