SystemAir menerga TX Assembly Manual Download Page 1

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Device type: Menerga TX - ThermoCond

Transport and assembly manual

Read the instructions prior to performing any task!

Summary of Contents for menerga TX

Page 1: ...Device type Menerga TX ThermoCond Transport and assembly manual Read the instructions prior to performing any task...

Page 2: ...f the original Menerga GmbH 2022 Menerga GmbH Alexanderstra e 69 45472 M lheim an der Ruhr Telephone 49 208 9981 0 Fax 49 208 9981 110 Email info menerga com Internet www menerga com 25 08 2022 Device...

Page 3: ...transfer of these instruction to third parties duplication of any type and form including excerpts and the exploitation and or communication of the contents are prohibited without written approval fro...

Page 4: ...cuments are valid in addition to this transport and assembly manual n Operating manual n Cooling logbook optional n Circuit diagram n Unit drawing n Description of the device division of device series...

Page 5: ...embly 25 3 1 Safety notes on the placement and assembly 25 3 2 On site requirements 26 3 2 1 Requirements for indoor and outdoor installation 26 3 2 2 Additional requirements for outdoor units 27 3 3...

Page 6: ...Table of contents 25 08 2022 Device type Menerga TX ThermoCond 6...

Page 7: ...oided NOTICE This combination of symbol and signal word indicates a potentially dangerous situation which may cause material damage and environmental damage if not avoided ENVIRONMENT This combination...

Page 8: ...parties during the operation of the product The device is used in the commercial or private area The operator of the device is subject to the legal obligations for occupational health and safety In ad...

Page 9: ...th the ATEX guideline The information in the operating manual of the device that causes the explosion risk zone is also to be taken into account Repairs and work on the electrical equipment may only b...

Page 10: ...rating and maintaining a crane system and has demonstrated these skills to the operator The crane operator shall reliably undertake the tasks entrusted to them The crane operator will be assigned thei...

Page 11: ...se and avoid possible haz ards on their own 1 4 Personal safety equipment and clothing Personal safety clothing and equipment is used to protect staff from hazards which could have an adverse effect o...

Page 12: ...s well as before touching hot or cold surfaces Safety harness To reduce risk of falling a safety harness must be used When cer tain heights are exceeded and the working location is not secured by a ra...

Page 13: ...t Fig 1 The transport unit is delivered packed on wooden pallets and wrapped in film The wrapping protects the device from marking during transport corrosion and other damage Therefore do not destroy...

Page 14: ...symbol Fig 3 denotes the lifting points of the transport sec tion for inserting the forks of the fork lift truck and for inserting the lifting pipes to the transport section If the unit section is ma...

Page 15: ...s with fragile or delicate contents It also marks the upright position of transport units and packages Handle the transport sections and packages carefully do not let them fall or subject them to any...

Page 16: ...its packaged state in the presence of the shipping agent n Unpack the delivery in the presence of the shipping agent and record the damage on the shipping order n Document all damages with photograph...

Page 17: ...en to the vehicle using only the designated fastening points The forks of the fork lift truck must be longer than the depth of the transport section Transport sections without marked lifting points or...

Page 18: ...balanced load distribution Lift the transport sections carefully If they start to tilt then stop the lift and change the fas tening NOTICE Potential damage in extreme temperatures The movement of tra...

Page 19: ...n Fork lift driver Protective equip ment n Hard hat n Safety shoes n Safety gloves n Ear protection n Occupational safety clothing Personal Protection Equipment PPE The dimensions weights and labelli...

Page 20: ...sport section with a non centralised centre of gravity cannot tip over 5 Lift the transport section slowly and start with transporting Personnel n Fork lift driver Protective equip ment n Hard hat n S...

Page 21: ...e control cabinet with tension belts Fig 9 Lifting points 2 Insert the forks Fig 9 2 of the fork lift truck all the way into the marked lifting points Fig 9 1 in the device base Fig 9 3 WARNING Risk o...

Page 22: ...he unit drawing The unit drawing is fixed to the outside of the transport section of the unit and can also be found in the operating manual see example Chapter 2 1 1 Type of packaging on page 13 WARNI...

Page 23: ...he device must be stored under the following conditions n The ground must be even and horizontal n Transport sections may not be stacked n The device must be protected against ingress of dust and othe...

Page 24: ...e packaging and the protec tive film Remove the packaging from the transport units and packages ENVIRONMENT Incorrect disposal poses a risk to the environ ment Packaging materials can be processed and...

Page 25: ...ng the devices in device series 18 28 TX is supplied as a separate docu ment with the transport and assembly manual 3 Placement and assembly 3 1 Safety notes on the placement and assembly WARNING Deat...

Page 26: ...cilities must be provided n At the installation site there must be sufficient space to carry out the installation operation maintenance and service works n Access paths to the device for maintenance a...

Page 27: ...site is in the Ex protected area the device must comply with ATEX requirements n In accordance with the hygiene requirements in DIN 1946 Part 1 the device must be easy to access at all times without...

Page 28: ...ent PPE 1 Remove tools and materials completely out of the device 2 Insert filter into the filter holder 3 Attach all covers 4 Installation 4 1 Safety notes on the installation WARNING Mortal danger d...

Page 29: ...cuts into the skin Proceed with caution when working in the vicinity of sharp edges pointed corners and thin walled sheet metal parts Wear safety gloves protective clothing safety shoes and industrial...

Page 30: ...can be taken from the device drawing The unit drawing is fixed to the outside of the transport section of the unit and can also be found in the operating manual see example Chapter 2 1 1 Type of pack...

Page 31: ...nnection screw the earth bond conductor Fig 15 2 to the device Fig 15 1 and to the flexible duct connection 4 3 Connecting the drainage and overflow pipework Personnel n Technicians for sanitary heati...

Page 32: ...g and insulation Example connection of drainage and overflow pipework to the device n Drainage and overflow pipework must be routed separately to the free outlet funnel or floor drain n Lines with the...

Page 33: ...ce with the device drawing 4 Install drainage pipes in the duct system via a free outlet funnel or floor drain The water must be allowed to drain freely 5 Check all drainage pipes for leaks 6 Fill the...

Page 34: ...13 A control valve is optionally included in the scope of delivery For the installation and connection of the control valve follow the manufacturer s docu mentation On site pipes must be designed and...

Page 35: ...o the air heater and air cooler connections with pipe tongs Fig 26 1 6 Connect the pipeline Fig 26 3 using other pipe tongs Fig 26 2 to the connecting pipe Fig 26 4 on the air heater and air cooler co...

Page 36: ...ter con denser of the device are displayed on the device drawing The unit drawing is fixed to the outside of the transport section of the unit and can also be found in the operating manual see example...

Page 37: ...al data in the Operating manual 6 Check the connections and the heat exchanger in the device for leaks 4 6 Connecting the building heat pump Personnel n Technicians for sanitary heating and air condit...

Page 38: ...t pump circuit is pre assembled in three sections and needs to be installed on the supplied mounting plate as per the figure Fig 31 The water evaporator and the air heater need to be connected on site...

Page 39: ...Connection of client s piping network heating system feed and return installed on site 13 Mounting plate for mounting kit Pre assembled unit Individual parts of the pre assembled unit 1 Install the p...

Page 40: ...he respective heat transfer media See the technical data in the Operating manual 9 If the heat exchanger is not bled then the performance will be reduced and may mal function Bleed the heat exchanger...

Page 41: ...cian 1 Unscrew the caps on the refrigerant lines of the compression refrigeration system 2 Connect separated refrigerant lines linktarget Verbindung zur K ltemittel leitung herstellen doesn t exist bu...

Page 42: ...pipe line is installed outside the device the drainage pipe must be connected and guided to a safe area The drainage pipe is marked with a symbol Fig 33 1 Connect a 22 mm copper pipe to the connection...

Page 43: ...nd and direct sunlight Outdoor installations must be resistant against UV radiation Guide the services into the device exclusively through water and air tight threaded joints Personnel n Skilled elect...

Page 44: ...ntrol cabinet Insert screws M8x70 Fig 34 1 in the pre assembled hinges 2 Fix the end position of the control cabinet 3 Tighten the nut M8 Fig 34 2 securely 4 If necessary return the disconnected lines...

Page 45: ...s 10 Block all flange holes on the control cabinet and in the device that are not used with blind plugs 4 10 After the installation Personnel n Technicians for sanitary heating and air conditioning en...

Page 46: ...y a professional electrician Make sure isolated voltage free Drain all media properly before beginning the dismantling and disposal Separate fluid lines Dispose of the media properly Follow the docume...

Page 47: ...ints The forks of the fork lift truck must be longer than the depth of the transport section Lift transport sections without marked lifting points or transport sections within the base frame exclusive...

Page 48: ...tening CAUTION Sharp edges pointed corners and thin walled sheet metal parts Sharp edges pointed corners and thin walled sheet metal parts on the device components can cause abrasions and cuts into th...

Page 49: ...nificant property damages 6 If the folding control cabinet on the device is not dismantled then it will need to be held with a fork lift truck and secured against falling Chapter 2 2 Transporting the...

Page 50: ...valuable materials e g precious metals they must be delivered for the recycling or disposal by a qualified waste disposal company Chemicals solvents detergents media etc can have different effects on...

Page 51: ...t system 30 Connect air heater and air cooler 34 Connect drainage pipe 42 Connecting the building heat pump 37 Connecting the drainage and overflow pipework 31 Connecting the pool water condenser 36 C...

Page 52: ...U Unit drawing 13 Unpacking 24 Use in an explosion risk area 27 User 8 User obligations 8 Index 25 08 2022 Device type Menerga TX ThermoCond 52...

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SystemAir menerga TX, Assembly Manual

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