background image

 

4 | 

HHCompact Air Handling Units

Safety Considerations

1.1  -  General 

The HHCompact air handling units (AHUs) have been
designed and manufactured in accordance with the CE
machine directive. In order to guarantee safe operation
and use of the unit, please carefully read and observe the
instructions in this document and pay special attention to
the warnings that apply to this unit. Any modifications in
the design and/or installation of the AHU that are carried
out without prior discussion with Systemair B.V. and
without advance written agreement will result in the loss
of the right to any warranty claims and any claim for injury
to personnel as a result of these modifications.

All work must be carried out by sufficiently trained

personnel. All applicable personal safety devices must be

used to ensure safe working conditions. Safety gloves and
glasses must be worn for all maintenance operations. A
respiratory protection mask must be worn when changing
the filters. The A-weighted equivalent continuous sound
pressure level can be above 80 dB(A), depending on the
motor size, fan size, fan speed and the AHU installation
location. This means that ear defenders must be worn,
when the fan is running.

All doors and hatches must have at least one lock that
can only be opened with a special device. Heating and

cooling coils are manufactured and supplied in accordance

with guidelines of the Pressure Equipment Directive (PED).
Do not walk on the roof panels of units installed inside or

outside.

Only sufficiently qualified personnel is allowed to work
on (electrical) components. All power supplies to the
unit must be disconnected, before any work can be
carried out. Switch off the supply voltage using the main
disconnect switch.

CAUTION: In general electric heaters have a separate
supply and must be switched off separately.

If work lighting is required, use only lighting with 24 V
maximum. Use of electical equipment with a voltage
above 48 V is only permitted if an earth leakage switch is
installed that complies with local and national regulations.

 

1.2  -  Applications 

The AHU is designed for the movement and conditioning
of air, unless otherwise agreed during the design stage.
From January 1st, 2016 AHUs must comply with EU

regulation 1253/2014 implementing ErP directive

2009/125/EC, if they are within the scope of the
regulation and the directive.

EU regulation 1253/2014 is part of the CE-marking.
This regulation applies for:

• 

‘ventilation unit’ (VU)

 means an electricity driven 

appliance equipped with at least one impeller, one 

motor and a casing and intended to replace utilised air 
by outdoor air in a building or a part of a building. 

Where an AHU is regarded as a:

• 

‘non-residential ventilation unit’ (NRVU)

 means a 

ventilation unit where the maximum flow rate of the 
ventilation unit exceeds 250 m3/h, and, where the 
maximum flow rate is between 250 and 1 000 m3/h, 
the manufacturer has not declared its intended use as 
being exclusively for a residential ventilation application.

 

The regulation defines two types of ventilation units.
These must be placed on the market or put into service, in
accordance with the requirements of this regulation.

• 

‘unidirectional ventilation unit’ (UVU)

 means a 

ventilation unit producing an air flow in one direction 
only, either from indoors to outdoors (exhaust) or from 
outdoors to indoors (supply), where the mechanically 
produced air flow is balanced by natural air supply or 
exhaust

‘bidirectional ventilation unit’ (BVU)

 means a ventilation 

unit which produces an air flow between indoors and 
outdoors and is equipped with both exhaust and supply fans

 

The following unit combinations are considered as a BVU:

• 

Two or more units combined with a RAC heat recovery 

system

• 

 Two or more units directly (without building-side 
ductwork) connected with a mixing chamber.

If two or more units are combined as described above
on-site in the building by a third party (for example installer), 
a BVU (based on CE-marked UVUs) will be “put into service”. 
This means the third party has to declare product conformity 
with the requirements of a BVU and CE marking.

Units can be supplied without accessories that are 
indicated as mandatory in regulation 1253/2014. These 
accessories must be supplied and installed by a third party. 
The accessories that are not supplied but mandatory are 
indicated in the technical specification of the AHU, e.g. 
fans with variablespeed drive, thermal bypass device, heat 
recovery, visual signaling or a filter alarm (2018 regulation).

1.3  -  Instruction types

The following warning pictograms and labels with text are 

used.

Lifting point 

This pictogram shows where the AHU must be lifted and is 
positioned on the support beam. 

Summary of Contents for HHCompact C 0405

Page 1: ...HHCompact Air Handling Units Installation operation and maintance instructions...

Page 2: ...f start up check points Start up instructions 12 4 1 Casing 12 4 1 1 Casing panels 12 4 1 2 Doors and access covers 12 4 1 3 Flexible connections 12 4 1 4 Earthing 12 4 1 5 Duct connections 13 4 1 6 O...

Page 3: ...6 Dampers 28 6 7 Outdoor air intake 28 6 8 Filters 29 6 9 Heaters 29 6 9 1 Hot water coil 29 6 9 2 Electric heater 30 6 10 Coolers 30 6 10 1 Chilled water coil 30 6 11 Heat recovery wheel 30 6 12 Plat...

Page 4: ...egulation 1253 2014 implementing ErP directive 2009 125 EC if they are within the scope of the regulation and the directive EU regulation 1253 2014 is part of the CE marking This regulation applies fo...

Page 5: ...this access cover door or panel that can cause serious burns when touched The surfaces that may be hot are the heater surfaces If there are special customerspecific components behind doors access cov...

Page 6: ...must be followed for lifting and transport The following chapter contains further details 1 4 Disposal of parts materials The packaging material must be disposed of in a responsible manner and in acco...

Page 7: ...rollers can result in damage to the installation frame 2 6 Storage The packaging in which the AHU is supplied can cause condensation to be formed between the packaging and the AHU if the unit is store...

Page 8: ...fan 4 Actuator face bypass damper plate heat exchanger 5 Frequency converter supply air fan 6 Pressure sensor supply air fan 7 Actuator extract and supply air damper 2 x 8 Main disconnect switch supp...

Page 9: ...00 1212 2080 2018 700 2060 1412 2080 2338 700 2380 1416 2720 2338 700 2380 Legend 1 Actuator outdoor air damper 2 Pressure sensor extract air fan 3 Frequency converter extract air fan 4 Actuator recir...

Page 10: ...ator supply exhaust air damper 2 x 6 Main disconnect switch supply electric heater 7 Solid state relay electric heater 8 Fuses electric heater 9 Pressure switch supply air filter 10 Pressure switch ex...

Page 11: ...ary dry the heater Coolers Chilled water coil Correct connections Air vent the coil Leakage Droplet eliminator Correct alignment Drain trap Correct connection Heat recovery wheel Rotor Check rotation...

Page 12: ...tighten loose screws The stretched length of a single skin flexible connection is 130 mm but a flexible connection must NOT be installed stretched between the AHU and the duct Once installed the oper...

Page 13: ...that the air intake duct is correctly connected High air velocities must be avoided and no rain drops should get into the duct This is prevented by installing rain protection air intake grilles Cautio...

Page 14: ...using an extra piece of duct at the outdoor air intake opening If the units are installed outside this piece of duct should be placed between the air handling unit and the pre installed suction cap if...

Page 15: ...on Check if the filter bags have been installed correctly Set pressure switches or sensors if used Close the inspection door AHU with control The supply and extract air filters are equipped with a pre...

Page 16: ...sate may form in the period before the first start up of the AHU as a result of weather change and or humid air from the building Remove all condensate from the construction components and dry the ele...

Page 17: ...the changeover coil at a demand for heating The electric heater must NOT be used if the changeover coil is operating and the required entering temperature is not achieved 4 5 Coolers 4 5 1 Chilled wat...

Page 18: ...x H1 Gauge pressure H1 maximum gauge pressure in the cooler section in mm WG 50 mm H2 50 mm Pressure in kPa 100 Pa 10 mm WG Check if the droplet eliminator after the cooler has been correctly installe...

Page 19: ...ontroller has been correctly connected and set in accordance with the supplier instructions The instructions for the controller supplier apply Ensure that the rotor speed has been correctly set The HH...

Page 20: ...the fan belt tension or to remove the fan belts temporarily When the fans are restarted the belt tension has to be reset to the specified value This type of damage can also be prevented by controlled...

Page 21: ...a voltage between two phases of 230 V 230 V 400 V Winding connection diagram DELTA STAR Connection method of the conductors to the motor terminals L2 L1 L3 V1 V2 U2 W1 W2 U1 L2 L2 L1 W1 W2 U2 V2 U1 V1...

Page 22: ...correcly set to suit the motor and type installed Observe the instructions of the supplier of the frequency converter Special attention should be given to the following parameters Correct application...

Page 23: ...voltage g rating plate To connect a single phase 230 V or the three phase 400 V motor the following connection diagram is applicable A1 10V GND E1 D1 11 14 Open Collector Out DC Out Analog In Digital...

Page 24: ...be field supplied 4 12 Lighting Check the connection voltage Check the operation of the switch The switch must be connected in accordance with local regulations 4 13 Control panel Connect the supply...

Page 25: ...he representative room and not be exposed to direct sunlight and not be near a local heat source This sensor if required is supplied separately and must be connected to the control panel after the uni...

Page 26: ...is lower than the value set at the top dial set this to 18 C If the control demands cooling the control damper will open if the water temperature measured is below 18 C Heating mode detection if the m...

Page 27: ...et eliminator if used Contamination corrosion Filters Flat filter Check pressure drop across filter check for damage and check sealing Bag filter Carbon filter Electrostatic filter Pressure differenti...

Page 28: ...UTION When working on damper registers it is possible for fingers to become trapped During cleaning of the damper fins the AHU must be de energised to prevent unexpected closing of the dampers During...

Page 29: ...ulated The water temperature in the pipes can be 120 C maximum The following sticker is shown to warn of a hot surface 6 9 2 Electric heater Once a year check the air inlet and air outlet of the coil...

Page 30: ...he following warning pictogram is located on the panel Rotating parts 6 12 Plate heat exchanger The cleaning agent must not affect the heat exchanger Check the plate heat exchanger once a year for con...

Page 31: ...heck the power input CAUTION While working on the fan the switch has to be locked open The warning pictograms on rotating parts electrical voltage and opening doors are attached to the door Waarschuwi...

Page 32: ...e manufacturer reserves the right to change the specification without prior notice Manufactured by Systemair B V Waalwijk The Netherlands The front cover photos are for illustration purposes only and...

Reviews: