Synergy SwitchPak SPAK 4S/2D Installation Instructions Manual Download Page 2

SwitchPak  - SPAK 4S/2D Conversion

Installation Instructions

Part No. CDCS000312 Rev A
Page 2

8/11 

Synergy Lighting Controls

     Conyers Ga, 30012

TEL : (800)-533-2719     www.Synergylightingcontrols.com

1. 

Always disconnect all power.

2. 

Install  in  accordance  with  the  National  Electrical 
Code and any other codes which may apply.

3. 

Use only as intended and at the listed voltage.

4. 

All  installation  and  service  must  be  performed  by 
qualified personnel or service technicians. 

5. 

These  components  are  designed  for  use  with 
SYNERGY SPAK products ONLY.

6. 

Do not discard these instructions, this document is 
a reference for installation, programming, operation, 
and maintenance of the system.

7. 

All  installation  and  wiring  information  contained 
herein is based on industry-accepted standards and 
practices.  This information is not meant to conflict 
with or overrule any applicable codes or ordinances.  
If any conflicts exist, please contact Synergy Lighting 
Controls before proceeding with the installation.

     8.  Document  all  wiring,  device  terminations  and 

locations.   This  information  will  be  necessary  to 
correctly  configure  the  system  and  perform  the 
system start up . 

9. 

USE EXTREME CAUTION WHEN  PERFORMING 
MAINTENANCE  ON THIS  EQUIPMENT.    HIGH 
VOLTAGE IS PRESENT INSIDE THE ENCLOSURE!  
Failure to follow any or all warnings and proper safety 
procedures can cause severe injury or death, and/
or damage to the equipment.

 Before You Start

The SPAK 4S2D conversion kit contains (2) double pole relays and components necessary to convert a standard SPAK 8S 
(contains 8 single pole relays) into a SPAK 4S2D (contains 4 single pole and 2 double pole) relays.  The double pole relays 
and the electronic assembly in the kit replace one SPAK 4S relay board assembly.

1. 

Disconnect power from SPAK.

2. 

Open  enclosure  to  gain  access  to  line  voltage 
compartment of SPAK.

3. 

Disconnect load wires from relay terminals of the 4S 
relay board to be removed (if installed)

4. 

Disconnect ribbon cable from header on relay board.   
(See Figure 1)

5. 

Remove the relay board.  Use pliers to squeeze the 
tab in the top of each standoff, and gently wiggle the 
board to loosen it.  Once all 5 standoffs have been 
released, remove the board.  (See Figure 1)

6. 

Install the 2D relay card assembly in the SPAK (See 
Figure 3).  

7. 

Connect  the  black  and  white  input  wires  from  the 
controller board to the power input terminal block.  
(See Figure 4)

8. 

Connect the ribbon cable to the header on the relay 
board.  (See Figure 4)

9. 

Connect loads to relays.  (See Figure 5)

 

WARNING:

 

Test  branch  circuits  for  short  circuits 

prior

  to 

energizing the SwitchPak.

 

DO NOT apply power to the SPAK and load circuits 
until after testing for short circuits.  

Warranty void

 if 

power is applied to shorted loads.

2D Relay Assembly Installation

Double Pole Relay Operation

The eight SPAK 8S single pole relays correspond to Relays 
1-8 on the SPAK keypad and in SPAK programming.  The 
SPAK 2D double pole relay card assembly replaces the 
lower 4S (single pole) relay card.  (This causes Relay 7 
and 8 on the SPAK keypad to no longer control any relays 
(they have been removed).  To operate the newly installed 
2D double pole relays, use Relay 5 and 6 on the SPAK 
keypad and in all SPAK programming.

DISCONTINUED

Summary of Contents for SwitchPak SPAK 4S/2D

Page 1: ...s or additional information is required contact Synergy Lighting Controls WARNING Before installing servicing or maintaining this equipment follow these general precautions To reduce the risk of electrocution Make sure the equipment is properly grounded Always de energize any equipment before connecting to disconnecting from or servicing the equipment To reduce the risk of fire Use supply conducto...

Page 2: ...onvert a standard SPAK 8S contains 8 single pole relays into a SPAK 4S2D contains 4 single pole and 2 double pole relays The double pole relays and the electronic assembly in the kit replace one SPAK 4S relay board assembly 1 Disconnect power from SPAK 2 Open enclosure to gain access to line voltage compartment of SPAK 3 Disconnect load wires from relay terminals of the 4S relay board to be remove...

Page 3: ...ctions Part No CDCS000312 Rev A Page 3 8 11 Synergy Lighting Controls Conyers Ga 30012 TEL 800 533 2719 www Synergylightingcontrols com Figure 1 Remove 4S Relay Card 4S RELAY CARD STANDOFFS RIBBON CABLE STANDOFFS SPAK 8S DETAILS D I S C O N T I N U E D ...

Page 4: ...Controls Conyers Ga 30012 TEL 800 533 2719 www Synergylightingcontrols com Figure 2 Wiring Details WHITE WIRE COIL NEUTRAL RED WIRE COIL 2 BLUE WIRE COIL 1 WHITE WIRE INPUT WHITE WIRE COIL NEUTRAL ATTACH BLACK INPUT WIRE TO TERMINAL ATTACH WHITE INPUT WIRE TO TERMINAL POWER INPUT TERMINAL D I S C O N T I N U E D ...

Page 5: ...ion Installation Instructions Part No CDCS000312 Rev A Page 5 8 11 Synergy Lighting Controls Conyers Ga 30012 TEL 800 533 2719 www Synergylightingcontrols com Figure 3 Install Card Relay Assembly in Cabinet D I S C O N T I N U E D ...

Page 6: ...000312 Rev A Page 6 8 11 Synergy Lighting Controls Conyers Ga 30012 TEL 800 533 2719 www Synergylightingcontrols com Figure 4 Connect Power Input Wires CONNECT RIBBON CABLE TO HEADER ON BOARD CONNECT POWER INPUT WIRES TO INPUT POWER TERMINAL BLOCK D I S C O N T I N U E D ...

Page 7: ...o the cabinet power supply 2 Connect a 120 or 277 volt 30 amp maximum 2 pole branch circuit breaker to the 2 pole relay terminal positions labeled LINE Figure 5 Load Connections 4S 2D 4 Single Pole 2 Double Pole LOAD LOAD COIL OUTPUTS 7 AND 8 COIL OUTPUTS 5 AND 6 RELAY 4 LINE BLUE RED LOAD RELAY 1 RELAY 2 RELAY 3 LOAD LINE LOAD LINE LOAD LINE N LINE LINE LOAD LOAD LINE LINE COIL NEUTRAL WHITE COIL...

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