Synergy N5c Assembly Manual Download Page 6

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Clutch Bell & Start Shaft Assembly

Page 4

106-326 26mm Hex Standoff x2

106-955 Hex Adapter

100-466 M4x6 Set Screw

610-162 Start Shaft

108-615 6x15x5 Radial Bearing

110-155 Clutch Bearing Block

108-105 10x19x5 Radial Bearing x2

610-120 20T Pinion Gear

610-125 Clutch Bell, Lite

108-614 6x12x4 Radial Bearing

110-158 Clutch Lining

Factory Installed

Install governor magnet before assembly

Summary of Contents for N5c

Page 1: ...as s em b ly m anu al 999 304 ...

Page 2: ...t If you are new to the hobby we strongly recommend seeking the help and advice from an experienced modeler Operating a model helicopter requires a high degree of diligence and skill If you are new to the hobby it is best to seek help and guidance from experienced radio controlled helicopter pilots This will both greatly speed up the learning process and make it much safer for you For those pilots...

Page 3: ... Clunk 110 333 Fuel Clunk Tubing 110 331 Fuel Tank Stopper 106 810 Fuel Tank Stopper Grommet Complete Fuel Tank Fuel Tank Assembly Page 1 Trim fuel tubing to 65mm or desired length so that fuel clunk reaches to the rear of fuel tank ...

Page 4: ... Assembly Complete Landing Gear 101 308 M3x8 Button Head 610 324 Landing Gear Strut 610 322 Skid Tube Lock x4 610 321 Skid Tube Screw Skid Tube Lock Down on to flybar then secure within Skid Tube 106 966 Skid Tube Plug x4 ...

Page 5: ...e Way Clutch M4x8 Socket Head x2 107 104 2mm Pivot Ball Long 100 252 M2 Nylock Nut Factory Installed Fan Hub install note Important 1 Slide Fan Hub on to crank shaft then take up end play with engine nut engine washer manditory 2 Tighten down pinch bolts evenly 3 Insert crank locking tool not included and finish tightening engine nut Do not over tighten crank shaft nut only snug It is possible to ...

Page 6: ...ew 610 162 Start Shaft 108 615 6x15x5 Radial Bearing 110 155 Clutch Bearing Block 108 105 10x19x5 Radial Bearing x2 610 120 20T Pinion Gear 610 125 Clutch Bell Lite 108 614 6x12x4 Radial Bearing 110 158 Clutch Lining Factory Installed Factory Installed Factory Installed Install governor magnet before assembly ...

Page 7: ...ncluded 106 115 Servo Hold Down 100 212 M2x12 Socket Head x12 100 252 M2 Nylock Nut x6 Servo Horn Servo Screw included with servo Pivot Ball Mount Distance For optimal performance pivot balls should be mounted between 13 5mm from the center of the servo If you are running a flybarless configuation you may want to consider 10mm for better resolution ...

Page 8: ... 223 3x26 Threaded Spacer 100 376 M3x16 Set Screw 101 308 M3x8 Button Head Right Frame Support Installation Page 6 610 311 N5C Main Frame 100 308 M3x8 Socket Head Flange oriented on outside of frame Do not over tighten in plastic 100 206 M2x6 Socket Head 610 123 Tail Servo Mount 610 124 N5C Front Frame Spacer Large 100 306 M3x6 Socket Head 610 224 3x6x26 Frame Spacer 100 376 M3x16 Set Screw 610 42...

Page 9: ...Head Page 7 108 106 10x19x6 Radial Bearing 108 106 10x19x6 Radial Bearing Bearing Block Assembly Installation 510 542 Main Shaft Bearing Block Lite 510 542 Main Shaft Bearing Block Lite DO NOT FULLY TIGHTEN THESE BOLTS YET ...

Page 10: ...Servo Tray Installation Do not fully tighten screws Page 8 100 306 M3x6 Socket Head ...

Page 11: ...100 310 M3x10 Socket Head 106 930 M3 Step Washer 106 952 Governor Sensor Mount 200 404 Clutch Bell Lite Assembly Install governor sensor at this time Page 9 Clutch Stack Installation ...

Page 12: ...323 Landing Gear Mount Block 100 310 M3x10 Socket Head 100 310 M3x10 Socket Head Left Frame Side Assembly 610 311 Main Frame Install Bearing Flange to outside of frame Page 10 Step 1 610 122 Throttle Servo Mount 100 206 M2x6 Socket Head ...

Page 13: ... 100 376 M3x16 Set Screw 610 422 Canopy Stand Off 100 306 M3x6 Socket Head 100 354 M3 Washer 100 310 M3x10 Socket Head Do not over tighten in plastic Do not tighten bolts completely until next step Left Frame Assembly 100 306 M3x6 Socket Head Page 11 Step 2 100 376 M3x16 Set Screw 610 423 N5C Canopy Stand Off Front 100 306 M3x6 Socket Head 100 266 M2 5x6 Socket Head 100 306 M3x6 Socket Head ...

Page 14: ... flat surface Slide main shaft into main shaft bearing blocks to make sure the main shaft spins freely Be sure that side frames are 90 degrees to the flat surface Once you have achieved the correct frame alignment you may finish tightening frame bolts Front view Page 12 ...

Page 15: ...Landing Gear Fuel Tank Installation Fuel Tank Assembly 106 807 Tank Edge Grommet Landing Gear Assembly 100 316 M3x16 Socket Head Page 13 110 419 Fuel Tubing Grommet Frame ...

Page 16: ... Size Motor 610 126 Motor Mount Lite M3x12 Socket Head 606 305 Motor Spacer Note Ensure engine is vertically aligned with clutch stack Start shaft should rotate freely and bottom of clutch should be parallel with bottom of clutch bell ...

Page 17: ... Fan Shroud Right 610 343 Fan Shroud Left 100 312 M3x12 Socket Head 100 210 M2x10 Socket Head 100 312 M3X12 Socket Head Fan Shroud Installation Do not over tighten Page 15 610 224 3x6x26 Threaded Frame Spacer ...

Page 18: ... ball to bell crank 101 306 M3x6 Button Head 610 228 Bell Crank Spacer 610 225 Bell Crank Shaft 107 106 Short Pivot Ball 100 464 M4x4 Flat Point Set Screw 100 464 M4x4 Flat Point Set Screw 610 222 Outside Elevator Bell Crank 610 226 Inside Elevator Bell Crank Do not fix bell cranks to shaft until the next page where they will fit into the frame Page 16 X2 ...

Page 19: ...teral movement in elevator bell crank assembly Pinch inside bell crank to outside bell crank then tighten set screws 101 306 M3x6 Button Head Cyclic Bell Crank Installation Page 17 Note Bell Crank alignment hole in frame for ease of correct setup 100 464 M3x4 Flat Point Set Screw 100 464 M3x4 Flat Point Set Screw ...

Page 20: ...95mm Tail Linkage Rod 107 100 Ball Link 109 352 3x5x2 Spacer 100 316 M3x16 Socket Head 108 373 3x7x3 Radial Attention If you are using an OS55HZ motor screw the 107 106 Pivot Ball into the top of the Tail Offset Bell Crank This will allow the Tail Linkage Rod to clear the mid range carb needle 100 212 M2x12 Socket Head x4 107 104 2mm Pivot Ball 100 252 2mm Nut 106 115 Servo Hold Down x2 Page 18 ...

Page 21: ...Elevator Linkage X2 Page 19 Approx 58 50mm 107 100 Ball Link 107 078 78mm Rod 107 100 Ball Link ...

Page 22: ...Aileron Linkage X2 Page 20 Approx 107mm 107 100 Ball Link 107 100 Ball Link 107 126 126mm Rod ...

Page 23: ...Throttle Linkage 100 212 M2x12 Socket Head Page 21 Approx 85mm 107 100 Ball Link 107 100 Ball Link 107 102 102mm Rod ...

Page 24: ...Pitch Servo Linkage Page 22 Approx 83mm 107 100 Ball Link 107 100 Ball Link 107 102 102mm Rod X2 ...

Page 25: ...ter Sunk Screw 610 314 Carbon Fiber Radio Plate Route all wires as you see fit 1 Some radio gear may fit in between frames 2 Install CF Radio Plate 3 Install Radio Gear on CF Radio Plate 4 Radio Plate Installation Page 23 ...

Page 26: ...20 406 11mm Pin for 18T Bevel Gear 320 118 18T Front Trans Bevel Gear 320 302 Bevel Gear Bearing Block 108 510 5x10x4 Radial Bearing 100 372 M3x12 Set Screw 100 354 M3 Washer 100 351 M3 Nylock Nut 108 124 12x18x4 Radial Bearing 325 301 N5c Front Mushroom Gear Bearing Block 101 306 M3x8 Button Head 101 306 M3x8 Button Head Front Transmission Assembly Page 24 WWW SYNERGYRCHELICOPTERS COM ...

Page 27: ...mp Lite 100 306 M3x6 Socket Head 100 335 M3x35 Socket Head 100 308 M3x8 Socket Head 100 340 M3x40 Socket Head 101 308 M3x8 Button Head 101 306 M3x6 Button Head Front Transmission Install Page 25 WWW SYNERGYRCHELICOPTERS COM ...

Page 28: ...2 Nylock Nut 305 601 Torque Tube 705mm Torque Tube Assembly IMPORTANT Secure Torque Tube End with Red Loctite 220mm 8 1 2 Inches 220mm 8 1 2 Inches Secure bearing to Torque Tube with Red Loctite or CA Bearing must be installed before Torque Tube end as the bearing will not slide over the Torque Tube End Page 26 WWW SYNERGYRCHELICOPTERS COM ...

Page 29: ...ontrol Guide 610 128 Boom Support Clamp Lite 115 114 Tail Control Guide 305 600 Stretch Tail Boom 100 312 M3x12 Socket Head Note CA May be required to secure Tail Control Guide to Tail Boom Tail Boom Assembly Page 27 WWW SYNERGYRCHELICOPTERS COM ...

Page 30: ... Use Epoxy or JBWeld 2 Ensure ends are in alignment while glue sets Top attaches to boom clamp Bottom attaches to frames Sand Ends Lightly Before applying glue Sand Ends lightly before applying glue Boom Support Assembly 109 345 3x4x5 Brass Spacer Page 28 WWW SYNERGYRCHELICOPTERS COM ...

Page 31: ...cured with high quality glue such as JB Weld We highly recommend long curing formulas for the best results Do not use CA for this application You will encounter failures Note Lightly sand carbon tail control rod prior to securing with JB Weld Note Tail push rod ends will slide through tail control guides Tail Control Rod Assembly Page 29 WWW SYNERGYRCHELICOPTERS COM ...

Page 32: ...101 412 M4x12 Button Head 100 330 M3x30 Socket Head 100 354 M3 Washer 610 121 Boom Support Spacer 610 223 3x26 Spacer Boom and Support Install Page 30 WWW SYNERGYRCHELICOPTERS COM ...

Page 33: ...ll OD Small ID Large ID Large OD Ball Race 515 525 Tail Blade Grip 108 503 5x10x3 Radial 107 106 Pivot Ball 108 511 5x10x4 Thrust Bearing IMPORTANT Apply Grease to Thrust Bearing Ball Race 615 324 Tail Rotor Hub for 6mm shaft Tail Rotor Hub Assembly Page 31 WWW SYNERGYRCHELICOPTERS COM ...

Page 34: ...Pitch Link 106 813 Tail Slider Lock Ring 606 921 Tail Pitch Link Pin 506 920 E Ring 115 321 Pitch Plate Use Medium CA to secure 2mm pivot ball 1 After installing lock ring be sure that the radial bearings do not have lateral load on them Adjust lock ring as needed to ensure smooth operation 2 Secure lock ring with CA or Epoxy Red Loctite Tail Pitch Slider to Tail Pitch Plate for extra security Pag...

Page 35: ...Spacer 305 618 E5 18T Mushroom Tail Bevel Gear 305 518 E5 18T Tail Bevel Gear 305 304 E5 Vertical Tail Fin CF 305 305 E5 Tail Box Plate Left 305 306 Tail Box Plate Right 108 613 6x13x5 Radial Bearing 101 306 M3x6 Button Head 100 325 M3x25 Socket Head 100 306 M3x6 Socket Head 100 366 M3x6 Set Screw Tail Box Assembly Page 33 WWW SYNERGYRCHELICOPTERS COM 108 124 12x18x4 Radial Bearing 320 406 11mm Pi...

Page 36: ...utton Head 106 301 M3 Shim 108 373 3x7x3 Radial Bearing 109 355 3x5x5 Brass Spacer Tail Rotor Bell Crank 108 373 3x7x3 Radial Bearing 100 330 M3x30 Socket Head 107 104 2mm Pivot Ball 100 251 M2 Nut Tail Rotor Bell Crank Assembly Page 34 WWW SYNERGYRCHELICOPTERS COM ...

Page 37: ...ade This does not affect the performance off the tail rotor in any way IMPORTANT Check left and right tail rotor direction as well as tail gyro correction direction after assembly is completed Completed Tail Box Assembly Existing Tail Pitch Slider Assembly Not Included Existing Tail Hub Assembly Not Included Tail Box Completion Page 35 WWW SYNERGYRCHELICOPTERS COM ...

Page 38: ...vel gear IMPORTANT If you wish to use boom pinning feature you must drill 3mm hole Follow these steps 1 Install Tail Box 2 Ensure Tail Box is vertical 3 Mark drill location 4 Remove tail box and torque tube 5 Drill 3mm hole at marked location 101 306 M3x6 Button Head Page 36 WWW SYNERGYRCHELICOPTERS COM ...

Page 39: ...hings must be secured with green or red loctite Note By design the auto hub is symetrical so it can be used in both orientations The One Way Clutch Bearing can be pressed into the Auto Hub in any direction Please pay attention to motor direction and insert auto hub sleeve in the correct orientation Important Bronze bushings must be secured with green or red loctite Page 37 WWW SYNERGYRCHELICOPTERS...

Page 40: ...320 410 Spur Gear Hub 320 154 54T Spur Gear 103 256 M2 5x6 Cross Recess DO NOT OVER TIGHTEN Spur Gear Hub Assembly Page 38 WWW SYNERGYRCHELICOPTERS COM ...

Page 41: ...Button Head 610 151 Delrin Shim Note By design the auto hub is symetrical so it can be used in both orientations The One Way Clutch Bearing can be pressed into the Auto Hub in any direction Please pay attention to motor direction and insert auto hub sleeve in the correct orientation Main Transmission Assembly Page 39 WWW SYNERGYRCHELICOPTERS COM ...

Page 42: ...ORTANT Boss on Jesus bolt collar should be facing down Failure to orient boss correctly will result in excessive verticle movement in the main shaft IMPORTANT Pinch collar has a boss which should be oriented facing up against the inner race of the main shaft bearing IMPORTANT Do not over tighten shouldered bolts This will distort auto hub sleeve which will cause auto hub problems Page 40 WWW SYNER...

Page 43: ...3 3x7x3 Radial Bearing 100 316 M3x16 Socket Head 109 352 3x5x2 Brass Spacer 100 312 M3x12 Socket Head 100 364 M3x4 Set Screw 200 401 Swash Plate Assembly WWW SYNERGYRCHELICOPTERS COM Page 41 Use 100 312 M3x12 Socket Head to remove any slop that may be present in radial bearing ...

Page 44: ...r 4mm 305 201 E5 Head Block 305 205 E5 Head Axle 305 203 E5 Pitch Arm 305 204 E5 Axle Pivot 100 308 M3x8 Socket Head 100 306 M3x6 Socket Head 107 106 Pivot Ball 3x4 5mm Small OD Small ID Ball Race Large OD Large ID Important Apply grease to thrust bearing ball race 305 202 E5 Blade Grip Grease Port Thrust Bearings can be greased by utilizing the external Grease Port Head Block and Blade Grip Assem...

Page 45: ...ll Link 100 272 M2 5x12 Set Screw 305 207 E5 Ball Link Adapter 106 301 M3 Shim Note Do not tighten 100 323 bolt until the next page These will pinch and secure the main shaft Page 43 WWW SYNERGYRCHELICOPTERS COM IMPORTANT Remove M2 5x12 Set Screw from Ball Link Adapter before attempting to remove M3x16 Socket Head The M2 5x2 Set Screw is sitting against the M3x16 bolt and will destroy the bolt thr...

Page 46: ...A M3x20 Special Bolt Do not over tighten jesus bolt Tighten Pinch bolts equally 28mm 107 043 43mm Link Rod 107 100 Ball Link 107 100 Ball Link 22mm 107 100 Ball Link 107 100 Ball Link 107 043 Link Rod Rotor Head and Swash Plate Install Page 44 WWW SYNERGYRCHELICOPTERS COM ...

Page 47: ...ounting Canopy Mounting Tips and Tricks http synergyrchelicopters com forum index php topic 25 0 110 418 Canopy Grommet 510 425 Canopy Thumb Screw 100 316 M3x16 Socket Head Page 45 WWW SYNERGYRCHELICOPTERS COM ...

Page 48: ...Main Blade Install 100 435 M4x30 Shouldered Bolt 100 451 M4 Nylock Nut 606mm Rotor Blade with 12mm 14mm Root Not Included Page 46 WWW SYNERGYRCHELICOPTERS COM ...

Page 49: ...de Washer Tail Blade Install IMPORTANT Note orientation of tail blade grips The tail will rotate clockwise The tail blade grips should lead with the pivot ball at the leading edge of the tail blade This does not affect the performance off the tail rotor in any way Page 47 WWW SYNERGYRCHELICOPTERS COM ...

Page 50: ...258mm Tail Rotor Diameter Page 48 WWW SYNERGYRCHELICOPTERS COM ...

Page 51: ...1353 500 Main Rotor Diameter Page 49 WWW SYNERGYRCHELICOPTERS COM ...

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