Symtech HBA 5 Assembly Calibration Operation Download Page 3

 
 

3

INDEX 

 

 

1.

 

GENERAL Pg. 5 

 

1.1

 

GENERAL ASSEMBLY INSTRUCTIONS 

1.2

 

BASE / MAST CALIBRATION 

1.3

 

MIRROR CALIBRATION PROCEDURE 

 

2.

 

SYSTEM COMPONENTS Pg. 65 

 

2.1

 

CONTROL PANEL 

2.1.1

 

ADJUSTMENT SELECTION BUTTON 

2.1.2

 

ON/SELECT BUTTON 

2.1.2.1

 

POSITION CHECK/BATTERY CHARGER LEVEL 

2.1.2.2

 

HEADLAMP BEAM SELECTION 

2.1.3   

INTENSITY CHECK + BATTERY CHARGER METER 

2.1.3.1  

READING INTENSITY AND BATTERY CHARGER METERVEHICLE ALIGNMENT MIRROR 

2.1.4   

LAMP POSITION INDICATOR ARROWS 

2.1.5         BATTERY CHARGER SOCKET 

2.1.5.1   

BATTERY PACK  

2.2    ALIGNMENT HEAD 

2.2.1   

OPTICAL HEAD 

2.2.2   

POSITION SENSORS 

2.2.3 LEVEL 

VIALS 

2.3 MAST 

2.3.1   

GLIDE PLATE 

2.4  WHEEL BASE 

2.4.1   

FLOOR SLOPE ADJUSTMENT WHEEL ASSEMBLY 

2.4.2   

UNIT LEVELING ADJUSTMENT WHEEL ASSEMBLY 

2.4.3   

WHEELS TO WHEELBASE MOUNTING 

2.5  FLOOR RAIL 

2.5.1   

FLOOR RAIL OPERATION 

2.6  VEHICLE POSITIONING MIRROR 
2.7  ALIGNMENT HEAD & MAST 

 

3.

 

OPERATION Pg. 8 

 

3.1

 

ALIGNMENT BAY(s) PREPARATION 

3.2

 

FLOOR SLOPE MEASUREMENT 

3.2.1

 

POSITIONG THE ALIGNMENT HEAD TO THE FLOOR SLOPE 
LASER BATTERY REPLACEMENT 

3.3

 

MULTIPLE BAY ALIGNMENTS & WHEEL POSITION RECORDING 

3.4

 

VEHICLE ALIGNMENT / POSITION TO ALIGNMENT HEAD 

3.4.1

 

ALIGNING THE ALIGNMENT HEAD TO VEHICLE 

3.4.2

 

SELECTING THE POSITION CHECK 

3.4.3

 

POSITIONG THE ALIGNMENT HEAD BEFORE VEHICLE 

3.5

 

HEADLAMP ALIGNMENT 

3.5.1

 

CHOOSING HEADLAMP BEAM TYPE 

3.5.2

 

ALIGING THE HEADLAMP 

3.5.2.1

 

USING THE INDICATOR ARROWS 

3.6

 

MAINTAINING POWER 

3.6.2   

CHECKING BATTERY CHARGE STATUS 

3.7  OPERATING PROCEDURE, STEP BY STEP 

3.7.1   

LOWBEAM, HIGH BEAM, & FOG/DRIVING PROCEDURE 

3.7.2   

LOW BEAM, VOL & VOR ALIGNMENT PROCEDURE 

 

4.

 

LASER CALIBRATION PROCEDURES PG. 12 

 

4.1    LASER CALIBRATION PROCEDURE ASSURANCE 

 

FREQUENTLY ASKED QUESTIONS Pg. 12 
 
     WARRANTY Pg.
 14 
 
     CUSTOMER SERVICE 

 

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Summary of Contents for HBA 5

Page 1: ...ELECTRONIC HEADLAMP ALIGNMENT SYSTEM ASSEMBLY CALIBRATION OPERATION REV 9 26 2011 524 S E Transport Drive Lee s Summit Missouri 64081 888 884 8182 816 525 9263 FAX 816 525 9283 www symtechcorp net...

Page 2: ...2...

Page 3: ...2 5 FLOOR RAIL 2 5 1 FLOOR RAIL OPERATION 2 6 VEHICLE POSITIONING MIRROR 2 7 ALIGNMENT HEAD MAST 3 OPERATION Pg 8 3 1 ALIGNMENT BAY s PREPARATION 3 2 FLOOR SLOPE MEASUREMENT 3 2 1 POSITIONG THE ALIGNM...

Page 4: ...ry Box 1 AC Battery Charger 1 Front Eccentric Axle assembly w wheel and handle 1 Rear Eccentric axle assembly w wheel and handle 1 Wheel w straight axle bolt assembly 1 Mirror assembly 2 1 4 20 x 1 1...

Page 5: ...on this side of mast brake could loose friction properties during use Step 7 Place Mirror Assembly on top of mast and attach using two 20 x 1 Allen head cap screws with 1 4 washers insuring that mirr...

Page 6: ...g Driving Lamp Pressing the ON SELECT button will move through the selections lighting the LED next to each option NOTE When Low Beam is selected three low beam type patterns are allowable on US drive...

Page 7: ...ht The level vial located at top of the head closest to the viewing window is used in conjunction with the rear eccentric axle for field laser calibration and verification 2 3 MAST The Mast is used to...

Page 8: ...g he HBA 5 perpendicular to the vehicle headlamp The mirror contains a printed line that runs horizontally in the middle of the glass which serves as an eyesight guide in aligning the vehicle Tension...

Page 9: ...the position of the pointer mark on the rear leg of the wheelbase be recorded after determining the floor slope in each bay that is utilized for headlamp alignment By recording the position of the sca...

Page 10: ...e indicator arrows 3 5 2 1 USING THE INDICATOR ARROWS With the alignment head aligned and beam type selected The arrow LED s should be lighting up in one or two directions revealing which directions t...

Page 11: ...the LED across from FINE ADJUSTMENT is lit to indicate that it is in FINE ADJUST mode 13 Noting the indicator arrows adjust headlamp until only center GREEN LED lights up indicating that the headlamp...

Page 12: ...d installing lock tight or other adhesive to adjustment screw is recommended MOST FREQUENTLY ASKED QUESTIONS All referenced pages are from the HBA 5 Instruction Manual Q Whom do I call for warranty qu...

Page 13: ...laced in front and centered on vehicle rotate the mirror down until you can see the reflection of the front end of the vehicle in mirror Locate two symmetrical points on the hood or under the hood and...

Page 14: ...ither expressed or implied However the seller makes no warranty of merchantability in respect to any products for any particular purpose other than that stated in literature and any applicable manufac...

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