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Sym MaxSym 600i ABS, User Manual, Page: 1 / 34

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1.  Contents   ........................................................................................................................   1 

2.  Control Location   ............................................................................................................   3 

3.  Before Riding   ................................................................................................................   4 

4.  Safe Riding   ....................................................................................................................   4 

5.  Driving   ...........................................................................................................................   5 

6.  Use Genuine Spare Parts   .............................................................................................   5 

7.  Use of Each Component   ...............................................................................................   6 

Gauges

   ...........................................................................................................................   6 

Operation of Ignition Switch

   ...............................................................................................   9 

Use of Buttons

   ...............................................................................................................   10 

Engine control switch

   ......................................................................................................   13 

Storage Box

 ...................................................................................................................... 13 

Pillion Step

 ........................................................................................................................ 13

 

Fuel Tank Cap

   ...............................................................................................................   14 

Brake

   ............................................................................................................................   15 

Parking brake

   ................................................................................................................   15 

8.  Important Points and Cautions for Starting Engine   .....................................................   16 

9.  The Best Way to Drive off   ...........................................................................................   17 

The Control of Throttle Valve Handle

  .................................................................................   17 

Parking Method

   ..............................................................................................................   17 

10. Inspection and Maintenance before Riding   .................................................................   18 

Routine Inspection

   ..........................................................................................................   18 

Engine Oil Inspection and Change

   ....................................................................................   18 

Fuel Inspection

   ..............................................................................................................   20 

Transmission Oil Inspection and Change

   ...........................................................................   20 

Inspection and Adjustment of Brake Free Play

   ...................................................................   21 

Brake lever adjustment knob

   ............................................................................................   21 

Disc Brake Inspection 

......................................................................................................   22 

Throttle Valve Handle Clearance Adjustment

   .....................................................................   22 

Inspection and Maintenance of Battery

   ..............................................................................   23 

Tire Inspection

   ...............................................................................................................   24 

Steering Handle Front Shock Absorbers Inspection

   .............................................................   24 

Rear Cushion Hardness Setting

   .......................................................................................   25 

Checking and Changing Fuses

   .........................................................................................   25 

Checking the Turn Signal Lights and Horn

   .........................................................................   25

Summary of Contents for MaxSym 600i ABS

Page 1: ...trol of Throttle Valve Handle 17 Parking Method 17 10 Inspection and Maintenance before Riding 18 Routine Inspection 18 Engine Oil Inspection and Change 18 Fuel Inspection 20 Transmission Oil Inspecti...

Page 2: ...ent of coolant 27 A reference table for anti freeze concentration percentages under different temperatures 28 Crankcase Blow By Ventilation 28 Checking the Air Cleaner 29 11 When there is an Abnormal...

Page 3: ...nal Seat open Horn switch Front brake lever Front And Rear brake lever Side stand Main stand ENG Stop Starter switch Storage box Muffler Coolant filler cap Ignition switch Fuses Turn signal light Head...

Page 4: ...they became familiar with their scooters they tended to become reckless which may result in an accident To remind you Please wear a safety helmet and properly tighten the chin belt when riding a scoot...

Page 5: ...r it may cause serious damage to the tires and rims as well as it may change the center of gravity which could result in an accident that could cause injury or death Do not exceed the maximum authoriz...

Page 6: ...tch when it is turned on Fuel Gauge The pointer in this gauge shows how much fuel remains in the tank The pointer stays in E position when key switch is turned to OFF When key switch is turned to ON a...

Page 7: ...tely 6 000 kilometer engine oil indicator illuminates which means engine oil inspection replacement is needed Press MODE Oil Reset button to reset engine oil mileage Engine oil indicator goes off when...

Page 8: ...for approx 6 000 km which means the engine oil should be checked or replaced Key on and press the MODE button for at least two seconds after replacing the engine oil the engine oil replacement indicat...

Page 9: ...m LOCK to OFF position How to open Insert your key into the ignition switch and turn it to the left How to lock Push the seat and it locks automatically CAUTION Never operate the ignition switch key w...

Page 10: ...ating lamp extinguishes does moves If stops the vehicle has when the transportation frequent dangerous position or the vehicle the breakdown may use the dangerous police to show the switch Engine Stop...

Page 11: ...when the engine is being started High Low Beam Switch This is the high and low beam of headlight switching switch Press this switch to switch between high and low beams This is for high beam This is f...

Page 12: ...ble light PDA spotlight radio or cell phone etc CAUTION Do not plug in any head generating accessory such as an automobile cigarette lighter because it can damage the socket Do not use the socket in r...

Page 13: ...itch STORAGE BOX This box is located under the saddle Maximum load capacity 10kg Do not store valuables in the box Make sure that the saddle has been locked completely after it was pressed down Take o...

Page 14: ...prohibited to ensure safety when refueling Do not fill above fuel upper limit when refueling Otherwise fuel will flow out through a hole on the cap that may damage the body s painting in serious case...

Page 15: ...side Even in motorcycles equipped with ABS braking during cornering may cause wheel slip When turning a corner it is better to limit braking to the light application of both brakes or not to brake at...

Page 16: ...the throttle valve handle 1 8 1 4 turns and then press starter button again for an ease start In order to avoid damaging the starter motor please do not press the starter button continuously over 15...

Page 17: ...to its original position and turn the ignition switch key to OFF position to shut off the engine 4 Get off the scooter from left side after the engine has been stopped and select a parking place wher...

Page 18: ...scooter checked and repaired by the SYM dealer or authorized service personnel if necessary ENGINE OIL INSPECTION AND CHANGE INSPECTION 1 Use the main parking stand to support the scooter on a level g...

Page 19: ...g light activated for more than 10 seconds after engine started please shut the engine as soonest as possible It is normal that this warning light to be activated for 6 8 seconds after engine started...

Page 20: ...cooter on a level ground after the engine stops wait for 3 5 minutes Remove the transmission oil infusion bolt put a measuring glass under the drain bolt and remove the drain bolt Let the oil flows in...

Page 21: ...the brake lever and the handgrip with the loosest braking feel position 4 is the longest span between the brake lever and the handgrip with the tightest braking feel DISK BRAKE INSPECTION Applicable f...

Page 22: ...rection and do not let foreign materials fall into the reservoir And tighten the master cylinder cover securely CAUTION To prevent chemical reaction please do not use brake fluids other than those rec...

Page 23: ...rosion off with a steel brush or a piece of sandpaper Install battery cable after cleaning and apply a thin coat of grease on the terminals Install battery in reverse order of removal This scooter is...

Page 24: ...N Abnormal tire pressure wear or crack is the most important cause that results in the loss control of the steering handle and a punctured tire s STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION Perfo...

Page 25: ...overhead and damage Use only parts having the specified specification to replace electrical components such as light bulbs Using parts not having the specified specifications for replacement may cause...

Page 26: ...the scooter in serious cases CHECKING FOR FUEL LEAKAGE Check fuel tank fuel cup fuel hoses carburetor for leakage CHECING THE LUBRICATION OF BODY S VARIOUS MECHANISMS Check the body s pivot points if...

Page 27: ...OF COOLANT Always keep radiator cap tightly closed 1 Support vehicle on a level ground in a straight up position 2 Open the battery cabinet door 3 Open surge tank cap refill coolant until reaches the...

Page 28: ...ation for this scooter is H68 SYM Bramax radiator agent 2 Proper anti freeze percentages for different frozen temperatures are as follows Anti freeze percentage Frozen temperature Remark 20 8 50 conce...

Page 29: ...mble CAUTION Dust deposit is one of the major causes of reducing output horsepower and increasing fuel consumption Change the air cleaner element more frequently to prolong the engine s service life i...

Page 30: ...plied when pressing starting button 5 Do you rotate the throttle valve handle while pressing starting the button 6 Turn the ignition switch key ON and press horn button down if the horn does not sound...

Page 31: ...ddle properly keep your feet firmly on the ground to prevent the scooter from falling CAUTION Apply brake on the rear wheel before driving off 3 Rotate the throttle valve handle slowly and then the sc...

Page 32: ...n side stand I L I L 23 Crankcase Blow by system PCV I C 24 Coolant I I R 25 Cooling fan tubes I I 26 Clutch Clutch outer Driven pulley C 27 Brake mechanism brake lining pads I I 28 Light Switches and...

Page 33: ...160 60 R14 Front rim J15 MT3 5 Rear rim J14 MT4 5 Wheel Aluminum alloy Tire pressure Front STD 2 0kg cm2 Rear STD 2 3 kg cm2 for 1 person 2 5 kg cm2 for 2 person Front brake Disk type 275 mm Rear brak...

Page 34: ...shorten the braking distance On loose uneven or downhill surfaces the stopping distance of a scooter s with ABS may be longer than that of an equivalent motorcycle without ABS Use special caution in...

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