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Oil Filter Cleaning

 

Open the filter nut assembly of the element, and 

remove the element.    Remove the foreign materials 

from the element by using a gasoline or air spraying 

gun.  

 

 WARNING: 

 Oil level will not be correct when checking the oil level with the scooter parked on an unleveled 

ground or immediately after the engine stopped. 

 Engine and exhaust pipe are hot right after engine stopped.    Pay special attention not to get burned 

when checking or replacing engine oil. 

 

FUEL INSPECTION 

 Turn main switch key to "ON" position, and check fuel gauge's needle range to make sure there is enough 

amount of fuel in the fuel tank. 

 This scooter’s engine is designed for using the unleaded fuel of Octane 90 or above. 

 Firmly secure the main stand on the ground, shut off the engine and keep flames away from the scooter 

when refueling. 

 Do not fill above fuel upper limit level when refueling. 

 Make sure the fuel tank cap had been tighten properly. 

 Ethanol in gasoline can not be more than 10%. 

TRANSMISSION OIL INSPECTION AND CHANGE 

INSPECTION: 

 Use the main stand to support the scooter on a level ground, after the engine stops, wait for 3~5 minutes. 

Remove the transmission oil infusion bolt, put a measuring glass under the drain bolt, and remove the 
drain bolt.    Let the oil flows into measuring glass and check for decreased or not.    (at disassembly: 110 
cc. / at change: 90~100 cc.). 

OIL REPLACEMENT: 

 Stop the engine and use the main stand to support your scooter on a level ground.    Remove the infusion 

bolt and drain bolt, drain out the oil. 

 Install the drain bolt and tighten it.    Fill new transmission oil (90~100 cc.), and install the infusion bolt and 

tighten it. (make sure that bolts are tightened and check that there’s no leakage.) 

※ 

Recommend Oil: Genuine SYM HYPOID GEAR OIL (SAE 85W-140). 

※ 

Use SAE85-90 when outside temperature is below 0

INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY 

INSPECTION: 

(Brake lever free play must be checked with the engine shut off.)   

 Brake lever free play for front and rear wheels 

When checking the hand-braking lever for front and rear wheels, its free play (the stroke of hand-braking 
lever from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy when 
holding the hand-braking lever forcefully. 

 

10~20 mm 

 

 

 

 

 

 

 

 

10.Inspection and Maintenance before Riding 

15 

Summary of Contents for JOYRIDE 125

Page 1: ...of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases 2 Removal or puncturing of any part of the intake system 3 Lack of proper maintenance Replacing a...

Page 2: ...Co Ltd If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA can...

Page 3: ...13 The Control of Throttle Valve Handle 13 Parking Method 13 10 Inspection and Maintenance before Riding 14 Routine Inspection 14 Engine Oil Inspection and Change 14 Fuel Inspection 15 Transmission Oi...

Page 4: ...t 22 A reference table for anti freeze concentration percentages under different temperatures 22 Checking the Air Cleaner 23 11 When there is an Abnormal Condition or a Trouble 24 Diagnosis when Engin...

Page 5: ...Low beam Turn signal Horn switch Fuel tank cap Fuses Helmet hook Head light Tail light Turn signal light Frame number Side stand Main stand Rear brake Fuel tank cap Ignition switch Front brake lever...

Page 6: ...lly but after they became familiar with their scooters they tended to become reckless which may result in an accident To remind you Please wear a safety helmet and properly tighten the chin belt when...

Page 7: ...overload your scooter CAUTION Do not place flammable materials such as rags between the body side cover and engine to avoid components damaging by fire Do not load objects on areas not specified for...

Page 8: ...g for Km h inner ring for MPH Odometer This odometer shows the total kilometers this scooter has been driven High Beam Indicator blue This indicator comes on with high beam headlight is turned on Turn...

Page 9: ...ortly to change between ODO TRIP displays b Under TRIP display mode press SET for 2 seconds to reset the trip readings c Under ODO mode and the vehicle is standing still press SET for above 2 seconds...

Page 10: ...switch and turn it to the left How to lock Push the fuel tank cap and it locks automatically CAUTION Never operate the ignition switch key when the scooter is running To turn the ignition switch to OF...

Page 11: ...ctrical Starter Button This is a starting motor button switch for engine starting With the main switch ON press this button while holding the front or rear brake lever will start the engine CAUTION Re...

Page 12: ...be locked automatically After the saddle has been locked check to make sure it has been locked properly by lightly lifting the saddle CAUTION Do not put the key inside the storage box after unlocking...

Page 13: ...urn down the scooter Make sure the cap has been tighten properly BRAKE Avoid unnecessary sudden braking Use front and rear wheel brakes simultaneously when braking Avoid brake continuously for a long...

Page 14: ...gine started after the scooter has been left idle for a long time or after refueling only after the fuel has been depleted Then it is necessary to press starting lever or starter button several times...

Page 15: ...when braking to warn drivers of vehicles behind When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to OFF position to shut off the engi...

Page 16: ...uthorized service personnel if necessary ENGINE OIL INSPECTION AND CHANGE INSPECTION 1 Use the main parking stand to support the scooter on a level ground remove the dipstick after engine stopped for...

Page 17: ...stand to support the scooter on a level ground after the engine stops wait for 3 5 minutes Remove the transmission oil infusion bolt put a measuring glass under the drain bolt and remove the drain bol...

Page 18: ...e play To increase free play To decrease free play To increase free play Rear wheel drum type Adjustment nut Front wheel drum type DISK BRAKE INSPECTION Applicable for model equipped with disc brake L...

Page 19: ...e master cylinder cover Upper Brake fluid Diaphragm Master cylinder cover Screw 6 Please note the diaphragm direction and do not let foreign materials fall into the reservoir And tighten the master cy...

Page 20: ...rs on them If there is an obvious erosion on the terminals disconnect the cables then clean the erosion off with a steel brush or a piece of sandpaper Install battery cable after cleaning and apply a...

Page 21: ...d be replaced immediately CAUTION Abnormal tire pressure wear or crack is the most important cause that results in the loss control of the steering handle and a punctured tire s STEERING HANDLE FRONTS...

Page 22: ...aving the specified specification to replace electrical components such as light bulbs Using parts not having the specified specifications for replacement may cause the fuse to blow and over discharge...

Page 23: ...rake lever etc CHECKING THE SPARK PLUG Remove the cap of spark plug cable remove the spark plug using the spark plug wrench in the tool kit Check the electrode if it is dirty or fouled by carbon depos...

Page 24: ...radiator Coolant should be changed once a year normally CAUTION Please refer to a table showing what percentage of anti freeze should be used under different temperatures the vehicle is to be operated...

Page 25: ...s one of the major causes of reducing output horsepower and increasing fuel consumption Change the air cleaner element more frequently to prolong the engine s service life if the scooter is driven on...

Page 26: ...ow Beam Switch Turn signal light switch Horn button 1 4 1 8 5 Do you rotate the throttle valve handle while pressing starting the button 6 Turn the ignition switch key ON and press horn button down if...

Page 27: ...driving off 2 Get on the scooter from the left side and sit on the saddle properly keep your feet firmly on the ground to prevent the scooter from falling CAUTION Apply brake on the rear wheel before...

Page 28: ...18 Cam Chain ignition time I I 19 Valve clearance I I 20 Shock absorbers I I 21 Front rear suspension I I 22 Main side stands I I L 23 Crankcase Blow by system PCV I I 24 Coolant I I R 25 Cooling fan...

Page 29: ...UNIT SWING Clutch Centrifugal type Transmission CVT Front tire 110 90 13 56P Rear tire 130 70 12 64L Wheel Aluminum alloy Tire pressure Front STD 1 75kg cm2 25psi Rear STD 2 25 kg cm2 32psi for 1 per...

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