Swisher ZT2460 Z-MAX Owner'S Manual Download Page 10

10

SAFETY INSTRUCTIONS

Slope Operation

¾

Remove obstacles such as stones, tree branches, etc.

¾

Mow up and down, not side to side.  Never drive the rider on 

terrain that slopes more than 10 degrees. 

¾

Avoid starting or stopping on a slope.  If the tires begin to 

slip, shut down the blades and drive slowly down the slope.

¾

Always drive evenly and slowly on slopes.

¾

Make no sudden changes in speed or direction.

¾

Avoid unnecessary turns on slopes, and if it proves 

necessary, turn slowly and gradually downward, if possible.

¾

Watch for holes, ruts, or bumps.  On uneven terrain, the 

machine can tip more easily.  Long grass can hide obstacles.

¾

Drive slowly and use small movements of the steering 

controls.

¾

Do not mow wet grass.  It is slippery, and the tires can loose 

their grip, so that the machine slides.

¾

Do not try to stabilize the machine by putting a foot on the 

ground. 

¾

Serious accidents may occur if you fail to be on guard for 

children in the area of the machine. Children are often attracted 
to the machine and mowing work.  Never assume that children 
will stay put where you last saw them.

¾

Keep children away from the mowing area and under close 

supervision by another adult.

¾

Shut off the machine if children enter the work area.

¾

Never allow a child to ride with you.

¾

Never allow children to operate the machine.

¾

Be extra cautious near corners, bushes, trees, or other 

objects that block your view.

Children

Remember

The operator is 
responsible for 
avoiding dangers or 
accidents.

Summary of Contents for ZT2460 Z-MAX

Page 1: ...602 CORPORATE DRIVE P O BOX 67 WARRENSBURG MISSOURI 64093 PHONE 660 747 8183 FAX 660 747 8650 Manufacturing quality lawn care equipment since 1945 Made In The USA CELEBRATING 60 YEARS OF INNOVATION 19...

Page 2: ...ES Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last so the above limitations or exclusions may not apply to you This warranty gi...

Page 3: ...y rules 8 Deck Level 21 Slope Operation 10 Deck Belt Replacement 22 Children Safety 10 Hydro Belt Replacement 23 SPECIFICATIONS 11 Seat Adjustment 24 CUSTOMER Parking Brakes 25 RESPONSIABLITY 12 WIRIN...

Page 4: ...lly followed This machine must only be operated maintained and repaired by persons that are familiar with the machine s special characteristics and who are well versed in safety instructions Accident...

Page 5: ...e starting engine SEE ENGINE OWNER S MANUAL Check the battery If the battery is put into service after the month year of the date on the battery then it may need to be charged with a 12 volt charger f...

Page 6: ...SYMBOLS DECALS Triangle Danger Decal OD55 Swisher Flag U S A OD39 Notice Do Not Alter Wiring Decal OD74 Operator Must Be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 OD45 Warning Deca...

Page 7: ...460 Decal Small 10281 Height Adjust Decal 10542 Replacement Parts Decal 10274 Z Max Decal OD99125 Medium Swisher Decal Hydro Release 10280 Danger Warning Decal 10276 Throttle Choke Decal 10271 Parking...

Page 8: ...ive or run the machine Stop the machine if someone enters the work area Clear the area of objects such as stones toys steel wire etc that may become caught in the blades and thrown out Do Not Use this...

Page 9: ...unsupervised with the engine running Always shut down the blades engage the parking brakes stop the engine and remove the ignition key before leaving the machine Never allow children or other persons...

Page 10: ...wly and use small movements of the steering controls Do not mow wet grass It is slippery and the tires can loose their grip so that the machine slides Do not try to stabilize the machine by putting a...

Page 11: ...SION Automatic On Steering Handles PARKING BRAKE 1 5 5 CUTTING HEIGHT 60 3 Mulching Blade System CUTTING WIDTH LENGTH 70 WIDTH 60 Including Deck WEIGHT 680 lbs UNIT MEASUREMENTS 35 ft lbs BLADE BOLT T...

Page 12: ...irst setting the parking brake should shut off the engine When the engine is running and the PTO switch is engaged any attempt by the operator to leave the seat without first disengaging the PTO switc...

Page 13: ...any repair or service use jackstands to provide adequate support DO NOT rely on hydraulic or mechanical jacks Battery The battery contains sulfuric acid and electrolytes which are poisonous and corro...

Page 14: ...that may have accumulated on the machine Allow the machine time to cool before cleaning or putting it in storage Wash mower periodically Clean above and below deck Keep all electrical connections clea...

Page 15: ...eck Engine Oil X Check Belts X X Clean Battery Terminals X X Check Battery X3 Sharpen Replace Mower Blades X X X Check for Loose Fasteners x Parking Brake X X X X Before Each Use Before Storage 8 Hour...

Page 16: ...ndle Used to raise and lower the cutting deck 7 Control Levers Parking Brake Sets the speed of the mower in both the forward and reverse directions and also turns the mower Engages and disengages the...

Page 17: ...Handle Used to raise and lower the cutting deck 7 Control Levers Parking Brake Sets the speed of the mower in both the forward and reverse directions and also turns the mower Engages and disengages t...

Page 18: ...nd lower the cutting deck 7 Control Levers Parking Brake Sets the speed of the mower in both the forward and reverse directions and also turns the mower Engages and disengages the Automatic Parking Br...

Page 19: ...Cutting Suggestions Do not attempt to cut wet grass The average lawn should be cut to 2 during the cool season and to over 3 during the hot months For healthier and better looking lawns mow often and...

Page 20: ...GURE BELOW Note The pressure required to operate the mower is very slight Control Handles Neutral Position Slow Forward Fast Forward OPERATION 90 Degree Right Turn 90 Degree Left Turn Slow Reverse 360...

Page 21: ...renches or Socket with drive ratchet Lower the cutting deck down to the lowest position position 1 Loosen the nuts on the top side of the deck hanger brackets 3 places where the lift cables attach to...

Page 22: ...he top of the deck pulleys 9 Remove belt Removal 9 Install new belt by placing it around the deck pulleys Refer to routing diagram below 9 The belt will be loose at this time 9 Tightly secure the belt...

Page 23: ...pulleys Removal 9 Install new belt by placing it around the engine pulley and the hydro pulleys Refer to routing diagram below 9 The belt will be loose at this time 9 Tightly secure the belt tension b...

Page 24: ...d route it through the idler and around the deck pulley Refer to routing diagram below 9 The belt will be loose at this time 9 Tightly secure the belt tension back to its original position Replacement...

Page 25: ...the rear of the unit 9Adjust so that the brake is not on when the handles are in the operator position The wheel should turn freely 9 The wheel should not turn when the handle is move to the engaged...

Page 26: ...26 WIRING HARNESS...

Page 27: ...53 14 Rear Deck Lift Cable 9947 15 Linkage Tab 9958TK 16 Deck Lift Weldment 9933TK 17 5 16 18 Nyloc Nut NB181 Item Description Part 18 Front Deck Lift Cable 9948 19 Height Adjust Handle 9952TK 20 Heig...

Page 28: ...6 20 X 3 25 HCF GR5 ZP NB705 10 5 16 18 X 1 1 4 Serrated Flange Bolt NB253 11 Oil Drain Valve AS122 12 Oil Drain Valve Cap AS123 Part 9043 10264 Not Shown Description Solenoid Assembly Wiring Harness...

Page 29: ...ZP NB213Z 36 5 16 18 X 1 HCC GR5 ZP NB501 37 5 16 18 Serrated Flng Nut NB170 38 Idler Pulley V OD 3 54 ID 3 8 3622 39 Clutch Rod Spring T60 682S 24 25 26 27 I tem Description Part 1 1 4 20 X 3 4 Carri...

Page 30: ...mount painted 6030TK 11 5 16 18 x 8 1 2 HCC GR2 ZP NB136 12 5 16 18 nyloc nut NB181 13 Torsion spring bent leg 9100 14 Discharge Chute Weldment painted 9902TK 15 3 8 16 x 5 1 2 GR5 ZP NB575 16 3 8 16...

Page 31: ...8 3 4 ID X 1 3 4 OD Flat Washer B98W 9 Blade Mount Plate 9008 10 3 8 24 Two Way Lock Nut NB216 11 Blade 3293 12 3 8 24 X 1 1 2 Bolt NB167 13 Belleville Washer NB607 14 Blade Bearing B98 15 7 Blade Dr...

Page 32: ...dro Pan Weldment 9935TK 2 Eaton Hydro w Resv Tank 10268 3 Eaton Hydro w Resv Tank Ext 10269 4 Tire Wheel 20 x 10 x 8 3756 5 Wheel Hub Assembly 9920 6 3 8 16x 3 4 serr flange rolok serr 10545 7 1 5 x 7...

Page 33: ...Return to Neutral Switch 3695 28 8 32 Kep Nut NB201 29 Safety Switch Rocker Arm 9925TK 30 5 16 18 Nyloc Nut NB181 31 5 16 SAE Washer NB275 32 Spacer B99S 33 1 2 13 GR2 Nut NB213Z 34 8 32X 1 2 Phil Tru...

Page 34: ...ing 8 Stale or dirty fuel 1 Replace spark plug 2 Clean or replace air filter 3 Replace fuel filter 4 Recharge or replace battery 5 See Engine Manual 6 Contact an authorized service center 7 Check all...

Page 35: ...refill tank with fresh gas 9 Drain fuel tank carburetor refill tank with fresh gas and replace fuel filter 10 Connect and tighten spark plug wire 11 Clean engine air screen fins 12 Clean replace muffl...

Page 36: ...deck 5 Replace blade driver assembly Battery will not charge 1 Bad battery 2 Poor cable connections 3 Faulty solenoid 1 Replace battery 2 Check clean all connections See section in this manual 3 Repl...

Page 37: ..._______ MODEL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION______________________________ Swisherinc co...

Page 38: ...Front Deck Lift Cable 9948 Rear Deck Lift Cable 9947 Swisher Part Part Description CAUTION Use extreme care when working on machinery Before performing any maintenance turn off engine allow the unit...

Page 39: ...39 Maintenance Log Notes Date Oil Changed Date Changed Belts Date Blades Sharpen or Changed...

Page 40: ...wn mower to do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today 60 years later Swisher Mower and Machine Company Inc is still producing innovative law...

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