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OWNER’S MANUAL

1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093  

PHONE 660-747-8183   FAX 660-747-8650

Manufacturing quality lawn care equipment since 1945

Made In The

USA

14724
Rev. 09-026

STARTING SERIAL # TN108-01601

24 HP – 54” CUT 

CELEBRATING OVER 60 YEARS OF INNOVATION

1945 - 2008

ZT2454

Summary of Contents for ZT2454

Page 1: ...WARRENSBURG MISSOURI 64093 PHONE 660 747 8183 FAX 660 747 8650 Manufacturing quality lawn care equipment since 1945 Made In The USA 14724 Rev 09 026 STARTING SERIAL TN108 01601 24 HP 54 CUT CELEBRATIN...

Page 2: ...not allow the limitation of consequential damages or limitations on how long an implied warranty may last so the above limitations or exclusions may not apply to you This warranty gives you specific...

Page 3: ...eck Level 19 Children Safety 8 Parking Brakes 18 19 Slope Operation 8 Deck Belt Replacement 19 20 CUSTOMER Hydro Belt Replacement 21 21 RESPONSIBILITY 10 Seat Adjustment 21 22 Operator Presence 10 WIR...

Page 4: ...y followed This machine must only be operated maintained and repaired by persons that are familiar with the machine s special characteristics and who are well versed in safety instructions Accident pr...

Page 5: ...NSTRUCTION DECAL AT THE REAR OF THE UNIT Carefully push the mower off the crate to a safe and level area Check engine oil All engines are filled with oil and tested at the factory Verify oil level and...

Page 6: ...Flag U S A OD39 Notice Do Not Alter Wiring Decal OD74 Operator Must Be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 OD45 Warning Decal 6 6 Key PTO Decal 10273 Hydro Release 10280 Thro...

Page 7: ...before attempting to operate one for the first time Stop the engine and disconnect the spark plug before cleaning the discharge deck Never take passengers The machine is only intended for use by one...

Page 8: ...no sudden changes in speed or direction Avoid unnecessary turns on slopes and if it proves necessary turn slowly and gradually downward if possible Watch for holes ruts or bumps On uneven terrain the...

Page 9: ...tting means unless a positive mechanical lock is used TRAINING All drivers should seek and obtain professional and practical instruction Such instruction should emphasize the need for care and concent...

Page 10: ...SPECIFICATIONS section Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage 10 10...

Page 11: ...s are low but battery is not accessible remove battery from service The maximum charge rate in amperes should be no more than 1 3 of the battery s reserve capacity minute rating If the terminal voltag...

Page 12: ...re driving and transporting on public roads If the machine is transported you should always use approved fastening equipment and ensure that the machine is well anchored The cutting deck should also b...

Page 13: ...Engine Oil X Check Belts X X Clean Battery Terminals X X Check Battery X3 Sharpen Replace Mower Blades X X X Check for Loose Fasteners X Parking Brake X X X X Before Each Use Before Storage 8 Hours 25...

Page 14: ...r stop the engine 6 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro By...

Page 15: ...or stop the engine 6 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Levers Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro...

Page 16: ...Deck Lift Handle Used to raise and lower the cutting deck 7 Control Levers Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass Engages transm...

Page 17: ...grass The average lawn should be cut to 2 during the cool season and to over 3 during the hot months For healthier and better looking lawns mow often and after moderate growth As a rule never cut mor...

Page 18: ...BELOW Note The pressure required to operate the mower is very slight Control Handles Neutral Position Slow Forward Fast Forward OPERATION 90 Degree Right Turn 90 Degree Left Turn Slow Reverse 360 Deg...

Page 19: ...k Leveling 19 19 Parking Brakes The Swisher ZT2454 is equipped with An Automatic Parking Brake system on each control handle When the control handles are in the out most position the parking brakes ar...

Page 20: ...op of the deck pulleys Remove belt Removal Install new belt by placing it around the deck pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension bac...

Page 21: ...s Removal Install new belt by placing it around the engine pulley and the hydro pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension back to its o...

Page 22: ...f the rear wheels needs to be decreased If the ZT2454 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed To decrease t...

Page 23: ...23 23 WARNING When it is necessary to raise the mower for any repair or service use jackstands to provide adequate support DO NOT rely on hydraulic or mechanical jacks WIRING HARNESS...

Page 24: ...8 ZY NB181 12 Plate Lift Support Left 9936TK 13 Deck Lift Weldment 12838TK 14 Bolt 5 16 18 X 2 1 2 HCC GR5 ZY NB138 15 Cover Handle Front 9941TK 16 Washer SAE Flat 5 16 ZY NB275 Item Description Part...

Page 25: ...Description Part 1 24 HP B S Engine 2 5 16 18 Serrated Flange Nut NB170 3 Spacer Tube 1 031ID X 440 14393 4 Pulley Engine 1 125 I D 14392 5 1 4 X 1 2 Key Stock 4258 6 Spacer Tube 1 375ID X 687 Long 14...

Page 26: ...W SHOULDER 5 16 18 12955 36 Nut 015x88 37 3 32 X 3 4 COTTER PIN NB597 38 Bolt 1 2 13 X 3 HCC GR5 ZY NB131 Item Description Part 1 Bushing Latch Pin 7839Z 2 Washer SAE Flat 5 16 ZY NB275 3 Nut Nyloc 5...

Page 27: ...3 Bracket Spring Assist 9926TK 4 Bolt Serr Flange 5 16 18 X 1 1 2 Gr5 NB254 5 Nut Serr Flange 5 16 18 ZY Case Hrd NB170 6 Bracket Weldment Travel Reduction 11176TK 7 Bolt Serr Flange 5 16 18 X1 1 4ZY...

Page 28: ...16 5 16 18 Serrated Flng Nut ZY NB170 17 Idler Bushing 6037 18 Idler Deck 12891TK 19 Idler Bushing 6040 20 3 8 16 X 1 1 2 HCC GR5 ZY NB107 21 Pulley Backside Idler ZT 08 14424 22 Nut Lock 3 8 16 2 Wa...

Page 29: ...X 1 3 4 OD Flat Washer B98W 9 Blade Mount Plate 9008 10 3 8 24 Two Way Lock Nut NB216 11 Blade Mulching 18 5 14326 12 3 8 24 X 1 Bolt NB238 13 Belleville Washer NB607 14 Blade Bearing B98 15 6 Blade...

Page 30: ...7 Cable Parking Brake Assy 9976 8 Bolt Serr Flange 1 4 20 X 1 2 GR5 ZY NB109 9 Washer 3 8 Lock External Tooth ZP 13045 10 Screw 3 8 16 x 1 Rolok Unslot HWH Z Wax 13044 11 Hub Wheel Asy 9920TK 12 Scre...

Page 31: ...asher Split Lock 5 16 ZY NB159 25 Frame Pan 9999TK 26 Bracket Neutral 5 5 10899TK 27 Washer Flat 39 1 14G 17X104 28 WASHER NB607 29 Bolt Serr Flange 5 16 18 X 3 4 Gr 5 NB596 30 Washer USS Flat 5 16 ZY...

Page 32: ...8 X 3 4 Gr 5 NB596 9 Bar Deck Stabilizing Zinc Plated 9949 10 Nut Jam Nylok 3 4 16 ZY Gr2 NB122 11 Washer 13 16 X 1 1 4 X 1 8 ZY MildNB195 12 Bearing Blade B98 13 Pivot Axle Weldment 9994TK 14 Weldmen...

Page 33: ...Pin 7839Z 11 Washer SAE Flat 5 16 ZY NB275 12 Pin Cotter 1 8 X 3 4 ZY Std NB125 13 Washer Fender 5 16 X 1 1 4 OD ZY GR2 NB579 14 Spring Parking Brake 10536 Item Description Part 15 Clevis Clutch Cabl...

Page 34: ...in fuel tank refill with fresh gasoline Engine Will Not Turn Over 1 Directional handles not in correct position 2 PTO engaged 3 Weak or dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose o...

Page 35: ...throttle control not set at SLOW position for 30 seconds before stopping engine 1 Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine 35 35 Poor cut uneven 1...

Page 36: ...__ MODEL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION______________________________ Swisherinc com TEL...

Page 37: ...69 Deck Lift Linkage Assy 12777 Swisher Part Part Description CAUTION Use extreme care when working on machinery Before performing any maintenance turn off engine allow the unit to cool remove the key...

Page 38: ...anty rights and responsibilities you should contact the Swisher Mower Service representative at 1 800 222 8183 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the Power Equipment Is...

Page 39: ...________________________________________________________________ ______________________________________________________________________ ________________________________________________________________...

Page 40: ...o do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today over 60 years later Swisher Mower and Machine Company Inc is still producing innovative lawn and...

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