Swing-N-Slide Kodiak PROJECT 513 Assembly Manual Download Page 1

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Kodiak

NE 5010

Swing•N•Slide • 1212 Barberry Drive • Janesville, Wisconsin 53545

Visit our web site at: www.swing-n-slide.com or call us at 1-800-888-1232

ASSEMBLY INSTRUCTIONS

check out http://www.swing-n-slide.com/planupdates.htm

for updates to these instructions.

PROJECT 513

No. of Children: Up to 10

Min. Use Zone: 30' x 32'

Set Dim. 20'W x 17'L x 13'H

Est. Building Time: 5-10 hr.

32'

30'

Summary of Contents for Kodiak PROJECT 513

Page 1: ...web site at www swing n slide com or call us at 1 800 888 1232 ASSEMBLY INSTRUCTIONS check out http www swing n slide com planupdates htm for updates to these instructions PROJECT 513 No of Children...

Page 2: ...cause a strangulation hazard Not to use equipment in a manner other than intended Not to get off equipment while it is in motion Not to climb on the equipment when it is wet Determined that only one...

Page 3: ...ign s Par exemple une glissoire qui se prolonge au del de la plate forme doit tre pourvue d une surface de protection d au moins 1 828 m 6 pieds de chaque c t ainsi qu l extr mit En ce qui concerne le...

Page 4: ...ad screws 8 1 3 4 panhead screws 2 5 1 2 Bolts 111 2 lag screw 4 1 Truss Screws 76 1 1 4 screws 491 2 1 2 screws 172 2 screws PURCHASED SEPARATELY CIRCULAR SAW ELECTRIC DRILL 1 2 SOCKET WRENCH HAMMER...

Page 5: ...rry Drive Janesville WI 53545 1 800 888 1232 www swing n slide com PROCESS BLACK PANTONE NEWCO RED R R R 1 Name Plate 8 Step Brackets Note 4 Left 4 Right 1 Plan 4 Safety Handles 1 T30 Torx Bit 2 EZ Fr...

Page 6: ...3 4 2 2 x 4 x 96 69 1 2 16 2 2 x 4 x 96 52 1 2 30 1 2 x 4 x 120 52 1 2 30 30 16 2 x 4 x 96 1 2 x 4 x 120 17 5 4 x 6 x 120 14 5 4 x 6 x 144 6 4 x 4 x 96 4 4 x 4 x 120 1 4 x 4 x 144 1 4 x 6 x 144 1 2 x...

Page 7: ...144 72 61 8 5 4 x 6 x 120 54 54 33 22 1 2 36 3 4 2 5 4 x 6 x 120 41 36 3 4 2 2 x 4 x 96 1 2 x 4 x 120 52 1 2 30 30 6 4 x 4 x 96 96 4 4 x 4 x 120 120 1 4 x 4 x 144 48 48 48 1 4 x 6 x 144 or 2 2 x 6 x 1...

Page 8: ...he 4 x 4 uprights as shown How to select the correct fastener Use these 3 pictorial guides to help select the correct fastener s for the lumber attachment you are making Each diagram will highlight th...

Page 9: ...r NEVER position in a non interlocking position Top of bracket Bottom of bracket Hole locations close to bottom Example of a Shelf Loc bracket connection Wrap Loc Shelf Loc Bracket 1 2 3 4 Wrap Loc CO...

Page 10: ...e assemble and position brackets on 4 x 4 as shown in Fig 1 Note Secure Shelf Lock with 2 Lag Screws only at this time Use a 2 lag screw to hold bracket in place for later use Look for TOP stamp on br...

Page 11: ...screws at least 3 4 from edge 2 Lag screw 2 1 2 screw Frame 1 2 x 4 x 48 5 4 x 6 x 48 3 2 1 2 screws 1 2 lag screw 4 2 1 2 screws A Frame 1 Construction cont 2 Attach 2 x 4 boards and lower 5 4 board...

Page 12: ...ble and position brackets on 4 x 4 as shown in Fig 2 Note Secure Shelf Lock with 2 Lag Screws only at this time 47 Use a 2 lag screw to hold bracket in place for later use Look for TOP stamp on bracke...

Page 13: ...B Frame 2 Construction cont 2 Attach upper 2 x 4 and lower 5 4 boards as shown in Fig 2a 54 1 2 117 5 4 x 6 x 48 2 x 4 x 45 Fig 2a 3 2 1 2 screws 5 4 x 6 x 48 2 x 4 x 45 96 1 2 lag screw 4 2 1 2 scre...

Page 14: ...ble and position brackets on 4 x 4 as shown in Fig 3 Note Secure Shelf Lock with 2 Lag Screws only at this time Use a 2 lag screw to hold bracket in place for later use Look for TOP stamp on brackets...

Page 15: ...screw 2 1 2 screw C Frame 3 Construction cont 2 Attach upper 2 x 4 and lower 5 4 boards as shown in Fig 3a 5 4 x 6 x 48 2 x 4 x 48 62 1 2 Fig 3a 3 2 1 2 screws 1 2 lag screw 4 2 1 2 screws 2 x 4 x 48...

Page 16: ...CT 513 Frame One 2 Lag screw 2 1 2 screw D Frame Construction 1 Install 2 x 4 and 5 4 boards as shown above 5 4 x 6 x 96 5 4 x 6 x 96 2 x 4 x 47 Fig 4 1 2 lag screw 4 2 1 2 screws 3 2 1 2 screws 2 x 4...

Page 17: ...T 513 Frame One Frame Two 2 Lag screw 2 1 2 screw Double check to make sure structure is square D Frame Construction cont 1 Attach Frame Two as shown above Fig 4a 1 2 lag screw 4 2 1 2 screws 3 2 1 2...

Page 18: ...brackets to make installation of 4 x 4 easier Fig 5a Approx 1 4 2 Lag screw x 4 4 2 Lag Screws F Install 4x4s 1 Work 2 4 x 4 into brackets as shown in Fig 5 Fig 5a 2 Secure brackets Fig 5b 4 x 4 x 96...

Page 19: ...ouble check to make sure structure is square Frame 3 Frame 2 Frame 1 4 2 1 2 screws 1 2 lag screw Per joint 2 Lag screw 2 1 2 screw F Attach Frame 3 1 Attach and secure Frame 3 to rest of unit as show...

Page 20: ...all 5 4 deck boards to structure as shown Fig 7 2 Use two 2 1 2 screws at each end of deck boards Note On End Boards avoid screwing into Shelf Brackets by placing screws behind Shelf Bracket location...

Page 21: ...rd 1 Construct support boards as shown in Fig 8 2 Secure center of floor boards as shown in Fig 8a 3 Hold Deck Support Board from below until secured in place from above as shown in Fig 8b B o t t o m...

Page 22: ...ROJECT 513 2 1 2 screw I Install Lower Rail Board 1 Install lower 2 x 4 rail board as shown in Fig 8c Flush with the sides of 4 x 4 deck supports Fig 8c 2 x 4 x 47 3 2 1 2 screws 3 2 1 2 screws 2 x 4...

Page 23: ...23 PROJECT 513 K Install Shelf Loc brackets 1 Install 2x4 boards as shown in Fig 9 Fig 9 2 x 4 x 96 3 2 1 2 screws 2 x 4 x 96 2 1 2 screw 3 2 1 2 screws...

Page 24: ...x brackets to make installation of 4 x 4 easier Approx 1 4 2 Lag screw x 4 K Install 4x4s cont 1 Work 2 4 x 4 into brackets as shown in Fig 10a Fig 10 2 Secure brackets Fig 10b 4 x 4 x 48 Fig 10 Fig 1...

Page 25: ...eck boards to structure as shown Fig 11 2 Use two 2 1 2 screws at each end of deck boards Where shelf bracket blocks screw path center board and place one screw on either side 1 5 4 x 6 x 45 1 2 6 5 4...

Page 26: ...1 Install under deck support as shown in Fig 12 Flush with the edges of 5 4 x 6 deck supports 2 Hold Deck Support Board from below until secured in place from above as shown in Fig 12a and Fig 12b 2...

Page 27: ...OJECT 513 2 1 2 screw N Install supports cont 1 Install 2 x 4 as shown in Fig 13 Fig 13 2 x 4 x 52 1 2 2 2 x 4 x 14 3 4 5 2 1 2 Screws per board 3 2 1 2 Screws 2 x 4 x 52 1 2 2 x 4 x 52 1 2 3 2 1 2 Sc...

Page 28: ...brackets to make installation of 4 x 4 easier Fig 15 Approx 1 4 2 Lag screw x 4 O Install accessory 4x4 1 Work 1 4 x 4 into brackets as shown in Fig 14 Fig 15 2 Secure brackets Fig 16 4 x 4 x 48 Fig 1...

Page 29: ...ot available you may laminate two 2 x 6 x 144 pieces of lumber together to create the beam 2 Lay the lumber on a flat surface and align all of the edges NOTE Make sure each piece of lumber is the same...

Page 30: ...VIEW Q Swing Beam Drill Locations 1 Use a 3 8 drill bit to drill a 3 8 hole through the beam at each location shown in Fig 18 2 Install Swing Hangers onto swing beam at locations shown Note Swing Han...

Page 31: ...and thread it into the T nut until it is flush or near flush with the top of the T nut A screwdriver may be used to twist the hanger Fig 19 Orient swing hanger as shown in Fig 19 4 Use 4 1 1 4 screws...

Page 32: ...21 R A Frame Assembly 1 layout 4 x 4 s as shown in Fig 20 2 Align EZ Frame Bracket with face of 4 x 4 s 3 Secure EZ Frame Bracket with 8 2 1 2 screws to 4 x 4 s making sure they are flush with each ot...

Page 33: ...Tap T nut into 3 8 hole as shown in Fig 22 Note If using Laminated Swing Beam make sure T nut teeth do not fall between seams of 2 x 6 s 2 Attach A Frame beam to Swing Beam using 2 5 1 2 hex bolts an...

Page 34: ...each bracket 22 1 4 T A Frame Assembly cont 1 Position Split Brackets on 4 x 4 x 48 Fig 23 2 With the help of others lift A Frame and Swing Beam Assembly and center onto unit as shown in Fig 23 3 Sec...

Page 35: ...a 2 2 1 2 Deck Screws per joint 2 Deck Screws 2 per joint 2 Deck Screws 2 per joint 2 x 4 x 31 1 2 1 5 4 x 6 x 22 1 2 1 1 2 Gap 1 1 2 Gap 33 1 2 Bottom of Board To Deck Make Bottom of Boards Flush Wit...

Page 36: ...Barrier Boards cont 1 Install 5 4 barrier boards evenly spaced in the opening 5 4 x 6 x 48 2 Deck Screws 2 per joint Fig 26a 5 4 x 6 x 36 3 4 1 1 2 Gap 1 1 2 Gap 5 4 x 6 x 61 5 4 x 6 x 61 5 4 x 6 x 61...

Page 37: ...ach wood Roof as shown in Fig 28 3 2 1 2 Deck Screws per joint 4 5 4 x 6 x 54 2 x 4 x 38 1 2 Fig 27 2 x 4 x 4 2 2 x 4 x 16 Fig 27a x2 1 1 2 Overhang 1 1 2 Overhang 48 2 2 1 2 Deck Screws per joint Fig...

Page 38: ...PROJECT 513 6 5 4 x 6 x 54 2 1 2 Deck Screws 2 per joint X Roof Construction cont 3 Install 5 4 x 6 s as shown in Fig 29 and Fig 30 Fig 29 2 1 2 screw 6 5 4 x 6 x 54 2 1 2 Deck Screws 2 per joint Fig...

Page 39: ...OJECT 513 2 screw X Support Boards cont 1 Install 5 4 x 6 Roof Supports as shown in Fig 30a and Fig 30b Fig 30a Fig 30b 1 5 4 x 6 x 33 1 5 4 x 6 x 36 3 4 2 Deck Screws 2 per joint 2 Deck Screws 2 per...

Page 40: ...7 8 40 3 8 40 3 8 27 7 8 15 1 4 2 3 4 4 3 8 17 29 1 2 42 1 8 2 2 1 2 Screws 2 2 1 2 Screws 2 2 1 2 Screws 2 2 1 2 Screws 2 2 1 2 Screws 2 2 1 2 Screws 2 2 1 2 Screws 2 2 1 2 Screws 2 x 4 x 23 1 4 2 x...

Page 41: ...each side with a pencil Draw an angle line connecting measurements for each ladder rung alignment Fig 31 2 Align top of step bracket with line and screw in place Install a ladder rung at each of the f...

Page 42: ...42 PROJECT 513 Z1 Install Protective Barrier Board 1 Secure protective 5 4 barrier board as shown in Fig 35 5 4 x 6 x 48 Fig 35 2 1 2 screw 9 2 1 2 Deck Screws 3 Per joint 19...

Page 43: ...nto easy to read location of any 4 x 4 using 2 2 screws INSTALL PLAY HANDLES HERE Fig 37 Use truss head screws to to secure slide to deck Slide Safety Handle Installation 1 Mount safety handles in the...

Page 44: ...ter 2 Place the Anchor It stakes adjacent to the base and near the corners of your activity center at the bottom of the legs on swing sets and twist the auger style stakes into the ground until only t...

Page 45: ...40a 3 Secure Rock Wall to unit using 3 2 1 2 screws per side Note Make sure the 2 x 4 supports do not interfere with the mounting of the climbing rocks 2 1 2 Deck Screws 2 Per joint 2 1 2 Deck Screws...

Page 46: ...bolt hole locations are clear of wall supports before drilling 2 Drill holes through the wall at the desired locations using a 3 8 drill bit Install Climbing Rocks as shown in Fig 41 3 Make sure the C...

Page 47: ...47 PROJECT 513...

Page 48: ...PlayCore Inc 2007 Printed In USA LA 5821 Questions Call our Customer Service Department at 1 800 888 1232...

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