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3.3  WATER CONTENT OF THE SYSTEM 

 

The compressors often work intermittently as the user cooling request does not generally coincide with that supplied by the 
compressor. A compressor start-up or shutdown delay can generate a carrier fluid temperature drift from the storage ideal 
temperature. The system must be be built in such a way that this drift does not cause damage to the hydraulic circuit.  
There is a substantial difference between units that operate on pure water and water with a glycol content. 

 
NO GLYCOL UNITS:  

These  units  do  not  have  an  on-board  tank  and  the  system  must  be  built  to  guarantee  a  minimum  amount  of  water  in  the 
primary circuit. The amount in question can be identified by following the requirements provided in the documentation for the 
associated  chiller,  as  it  depends  directly  on  the  power  of  the  chiller  unit,  on  the  type  of  installed  compressors  and  on  the 
number of envisioned power steps. The associated chiller can be selected with or without an on-board tank, as long as the 
required minimum amount of water is observed. The associated chiller must be selected with at least one on-board pump.  
 

GLYCOL UNITS 

An on-board AQUA Link tank is always included as part of the standard supply of these units. The associated chiller must, in 
turn, be selected with an on-board tank. This choice is based on the possibility of exploiting a complete system that is not 
dependent  on  external  accessory  elements.  The  sum  of  the  water-glycol  content  from  the  two  tanks  is,  in  fact,  enough  to 
avoid damage to the circuit due to possible fluctuations in temperature.  
 
The Chiller series, with or without glycols, that AQUA Link can be associated with are: 

 

Teal 

Teal FC (Basic – Custom – Extra) 

Teal A  

Teal A FC (Basic – Custom – Extra) 

Teal SLN 

Teal SLN FC (Basic – Custom – Extra) 

Teal A SLN 

Teal A SLN FC (Basic – Custom – Extra) 

Teal A+ 

Teal A+ FC (Basic – Custom – Extra) 

Teal W 

Oxford 

Oxford FC 

Oxford A 

Oxford SLN 

Cyan 

Cyan SLN 

Kappa V EVO 

Kappa V EVO SLN 

Kappa V Evo A 

Kappa V Evo A HT 

Kappa V Evo A SLN 

Kappa V Evo A HT SLN 

Omega V Echos 

Omega V Echos A 

 
 

 
TABLE 1 - FREEZING POINT FOR WATER-ETHYLENE GLYCOL MIXTURES 
 

 

AMBIENT MINIMUM TEMPERATURE (°C) 

+0° 

-5° 

-10° 

-15° 

-20° 

-25° 

-30° 

-35° 

-40° 

FREEZING POINT (°C) 

-5° 

-10° 

-15° 

-20° 

-25° 

-30° 

-35° 

-40° 

-45° 

ANTI-FREEZE 

% IN WEIGHT 

ETHYLENE GLYCOL 

22 

30 

36 

41 

46 

50 

53 

56 

 

 

 

3.4  RECOMMENDATIONS FOR OUTDOOR UNIT INSTALLATION 

 

Units  with  gycols  for  outdoor  installation  are  always  accessorised  by  an  electrical  heating  element  to  protect  the  heat 
exchanger, otherwise the chilled beams circuit will not be protected from frost. The heating element switches on when the 
critical temperatures are reached. 
The installer is responsible for protecting any pipe sections that connect the secondary hydrualic circuit (chilled beams) to 
the plate exchanger.  

Summary of Contents for AQUA Link

Page 1: ...AQUA Link Installation use and mantenaince manual 20121205 ...

Page 2: ......

Page 3: ...CTRICAL CONNECTIONS 15 3 6 CHECKS 15 4 SAFETY MEASURES 16 4 1 DEFINITION OF A DANGEROUS AREA 16 4 2 SAFETY PROVISIONS 16 4 3 INSTALLATION IN AREAS WITH EXPLOSIVE ATMOSPHERES 17 4 4 PROTECTIVE DEVICES 17 4 5 LIGHTING 17 4 6 PERSONNEL QUALIFICATIONS OBLIGATIONS 17 4 7 MISCELLANEOUS NOTES 17 5 COMMISSIONING 18 5 1 PRELIMINARY CHECKS 18 5 2 UNIT START UP 18 5 3 UNIT SHUTDOWN 18 5 4 SEASONAL SHUTDOWN 1...

Page 4: ...embled on the machine and each pump unit primary and secondary is adjusted by a specific inverter TANK The tank is only included by standard in the version with glycols Hot galvanized iron tank insulated with 13 mm thick polyurethane foam covered in PVC HYDRAULIC CIRCUIT The indoor hydraulic circuit consists of flexible rubber or steel pipes galvanized iron pipe fittings check valves stop valves v...

Page 5: ...ilable as accessories must be in line with the number of the primary circuit pumps 5 IN for indoor models OD for outdoor models 6 blank LN any silenced models If it is a standard model the relevant field will not be filled in Silenced models are only available for indoor installation as it is provided with containment panelling as an accessory 7 NG digit between 20 and 40 It shows the glycol perce...

Page 6: ... with glycols Indoor version Units containing glycols in the indoor version of the primary circuit are designed and built to operate at outdoor temperatures between 3 C and 45 C They therefore do not provi de the installation of heating cables to protect the internal components For operation at temperatures outside of the aforementioned range it is necessary to contact our Technical Office Outdoor...

Page 7: ...nit must be performed by qualified personnel Failure to comply with the instructions in this manual and any change made to the unit without prior written consent will immediately render the warranty null and void 2 INSPECTION UNPACKING TRANSPORT 2 1 INSPECTION After receiving the unit check its integrity the machine left the factory in perfect condition so any damage must be immediately reported t...

Page 8: ...d to their use The machine is balanced However always keep the forks low Apply counterweights when balancing if necessary Do not hold protruding parts with your hands Do not walk beneath or near the suspended load Handling must be carried out by qualified staff forklift truck operators and slingers wearing the required personal protective equipment overalls safety shoes work gloves helmets goggles...

Page 9: ...indoor technical premises An outdoor installation model must be specifically requested when ordering If the units are installed in indoor environments it is necessary to ensure that the temperature of these rooms does not fall below 4 C Provide a solid base on which to place the unit This support must be perfectly flat and horizontal and its size suitable for that of the unit This precaution is es...

Page 10: ...essories The dimensional layout with the footprint on the ground attached to the machine shows the position and load of each anti vibration mount The fixing operation of anti vibration mounts must be performed before placing the machine on the ground Ensure that the lifted machine is properly secured to lifting cables In the event of installation on roofs or intermediate floors the unit and the pi...

Page 11: ...nnect the machine infeed and outfeed pipes it is neccessary to observe the instructions provided on the stickers Installation of the water temperature probe on the secondary circuit This probe is already wired and installed if the pumps on the secondary circuit accessory is available This probe is supplied if the pumps on the secondary circuit accessory is not available There must be a sump on the...

Page 12: ...s e g fire it allows to drain the system avoiding possible outbreaks Always connect the drain to a pipe with a diameter that is no less than that of the valve opening and convey it to areas where the jet cannot cause harm to people On the hydraulic connection to the outside it is compulsory to install a wire mesh filter with the mesh size no larger than 1 mm on the water inlet pipes Failure to do ...

Page 13: ...o la sonda dev essere posizionata a cura dell installatore Figure 6 hydraulic diagram of the no glycol unit outdoor tank provided by the installer LEGENDA SF Valvola di sfiato Bleed valve BP Trasd di pressione Pressure transducer HS Serbatoio d accumulo Storage tank non compreso a cura dell installatore not included added by the plumber EL Elettropompa Electric pump RB Rubinetto Shut off valve VR ...

Page 14: ...turn be selected with an on board tank This choice is based on the possibility of exploiting a complete system that is not dependent on external accessory elements The sum of the water glycol content from the two tanks is in fact enough to avoid damage to the circuit due to possible fluctuations in temperature The Chiller series with or without glycols that AQUA Link can be associated with are Tea...

Page 15: ...ntrol board comply with the directions given in the dimensional diagram The control circuit power supply is derived from the power line via a transformer located in the electric control board The control circuit is protected by specific automatic switches The unit is equipped with devices condensers on the inverters that remain powered even after the electric power supply has been disconnected fro...

Page 16: ...t goggles safety shoes etc for any maintenance or control operation performed on the unit Do not wear loose clothing ties necklaces watches etc that can get caught in the machine moving parts Always use tools and protective equipment in excellent condition Do not operate in the exhaust path of the safety valves The system user must consult the installation and use manuals of the systems incorporat...

Page 17: ...99 92 EC Knowledge and understanding of the manual are an essential tool for risk reduction safety and workers health The operator must have a proper degree of knowledge to perform the various activities during the phases of the machine service life Operators must be trained to face the occurrence of possible anomalies malfunctions or hazardous situations to protect themselves or others and in any...

Page 18: ...to operate and will power heating resistors if available until the minimum start up temperature is reached for outdoor models only 5 3 UNIT SHUTDOWN The shutdown of the unit occurs by acting on the main switch on the electric control board by bringing it to the off position marked with 0 Now the unit is no longer able to power any heating resistor available for outdoor models only 5 4 SEASONAL SHU...

Page 19: ...opening level of one of the two valves available Once started the pump will switch off when one of the two following conditions occurs 1 UTA shutdown 2 complete closing of both two way modulating valves The secondary circuit pump optional is started at the same time as the GOLD treatment unit and is switched off only when the Gold unit goes off fans stop For this reason it is necessary to equip th...

Page 20: ...e AQUA Link module not supplied as standard Monthly Ensure that the noise emitted by the machine is regular Every 4 months 7 3 PROTECTING THE ENVIRONMENT Under the law it is forbidden to release toxic substances into the environment Holders are obliged to recover and return them to dealers or special collection centres at the end of their service life Ethylene glycol is mentioned among the substan...

Page 21: ...60392000202_28 12 2012_AQUA Link ...

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